• Title/Summary/Keyword: disassembly inspection

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Electronic Document Automation System Model for Improving Productivity in maintenance work - in Inspection Process of Construction Equipment Maintenance - (정비작업의 생산성 향상을 위한 전자문서자동화시스템 모형 - 건설장비 정비작업을 중심으로 -)

  • Kong, Myung-Dal
    • Journal of the Korea Safety Management & Science
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    • v.19 no.3
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    • pp.49-58
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    • 2017
  • This paper suggests a specific model that could efficiently improve the interaction and the interface between MES(Manufacturing Execution System) server and POP(Point of Production) terminal through electronic document server and electronic pen, bluetooth receiver and form paper in disassembly and process inspection works. The proposed model shows that the new method by electronic document automation system can more efficiently perform to reduce processing time for maintenance work, compared with the current approach by handwritten processing system. It is noted in case of the method by electronic document automation system that the effects of proposed model are as follows; (a) While the processing time per equipment for maintenance by the current method was 300 minutes, the processing time by the new method was 50 minutes. (b) While the processing error ratio by the current method was 20%, the error ratio by the new method was 1%.

Effect of Extracted Tempered Glass from End-of-Life Solar Panels on Mechanical Properties of Mortar (사용수명이 종료된 태양광 패널에서 분리된 강화유리가 모르타르의 역학적 특성에 미치는 영향)

  • So Yeong Choi;Sang Woo Kim;Il Sun Kim;Eun Ik Yang
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.27 no.2
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    • pp.77-84
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    • 2023
  • As the installation of solar panel accelerates, so does the number of solar panels reaching their end-of-life (EOL). However, the EOL solar panels is becoming a concern, as they contain potentially hazardous materials and are not easily recycled. Coping strategies such as effective collection, disposal, and recycling methods will be important to manage the growing number of EOL solar panels in the coming years.Therefore, many studies have focused on the development of EOL solar panel recycling technology. One recycling technology for EOL solar panels applicable to the construction field is the application of extracted tempered glass from EOL solar panels as construction materials. This study summarized the EOL solar panel disassembly technology and evaluated the mechanical properties of mortar using extracted tempered glass as fine aggregate. The results showed that when tempered glass was used as a fine aggregate in mortar, the compressive strength, flexural strength, and macro pores in the 1-3 ㎛ with 200-300 ㎛ range were affected, regardless of the disassembly technology of EOL solar panels. Especially, we found that the mechanical performance of mortar using chemically treated tempered glass was noticeably decreased due to changes in the chemical composition of the extracted tempered glass resulting from the removal of K2O and CuO due to chemical reactions. Meanwhile, it was found that when fly ash was used as a binder, the reduction of mechanical performance could be alleviated.

Ultrasonic Flaw Detection of Turbine Blade Roots (터빈 동익 Root부 초음파 탐상)

  • Jung, H.K.;Chung, M.H.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.13 no.3
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    • pp.24-30
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    • 1993
  • The necessity of ultrasonic inspection to detect the cracks in turbine blade is being increased as the forced outage of nuclear power plants have been occurred due to blade failure in turbine components. However, the complex blade root geometry causes the ultrasonic inspection technique not to be established yet and much effort is required to set up a more reliable inspection. In this paper, the ultrasonic inspection technique for flaw detectability, skew angle effect, identification of flaw and geometric signal have been investigated with a test block and discussed the interpretation of ultrasonic signal through the acquisition and analysis of RF waveform. The experimental results show that the proper examination procedure can be established. It is required that the skew angle is essential to decrease the effect of signals from the complex blade geometry. The present results of this study can be applied to the site inspection without blade disassembly.

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Experimental Study of Remote Handling Performance for Pyroprocessing Facilities (파이로 공정장치의 원격 취급성에 관한 실험적 연구)

  • Yu, Seung-Nam;Kim, Sung-Hyun
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.5
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    • pp.524-530
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    • 2012
  • In this study, it is performed that the assessment of feasibility of developed material processing facilities using tele-operation manipulator system for the pyroprocessing. To evaluate the performance of developed facilities using tele-operation system, several performance indices are considered as remote visibility, remote reachability and remote manipulability. These are applied to RHEM (Remote Handling Evaluation Mock-up) and digital mock-up system respectively. Through this approaches, several requirements for the system improvement are deduced and preliminary inspection for real system application is fully performed. Additionally, assembly and disassembly tasks for the repair of remote handling system are also examined remotely in RHEM and evaluated those performances.

Geometric calibration of a computed laminography system for high-magnification nondestructive test imaging

  • Chae, Seung-Hoon;Son, Kihong;Lee, Sooyeul
    • ETRI Journal
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    • v.44 no.5
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    • pp.816-825
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    • 2022
  • Nondestructive testing, which can monitor a product's interior without disassembly, is becoming increasingly essential for industrial inspection. Computed laminography (CL) is widely used in this application, as it can reconstruct a product, such as a printed circuit board, into a three-dimensional (3D) high-magnification image using X-rays. However, such high-magnification scanning environments can be affected by minute vibrations of the CL device, which can generate motion artifacts in the 3D reconstructed image. Since such vibrations are irregular, geometric corrections must be performed at every scan. In this paper, we propose a geometry calibration method that can correct the geometric information of CL scans based on the image without using geometry calibration phantoms. The proposed method compares the projection and digitally reconstructed radiography images to measure the geometric error. To validate the proposed method, we used both numerical phantom images at various magnifications and images obtained from real industrial CL equipment. The experiment results confirmed that sharpness and contrast-to-noise ratio (CNR) were improved.

Integrity Evaluation for Stud Female Threads on Pressure Vessel according to ASME Code using FEM (유한요소해석에 의한 ASME Code 적용 압력용기 스터드 암나사산의 건전성 평가)

  • Kim, Moon-Young;Chung, Nam-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.6
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    • pp.930-937
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    • 2003
  • The extension of design life among power plants is increasingly becoming a world-wide trend. Kori #1 unit in Korea is operating two cycle. It has two man-ways for tube inspection in a steam generator which is one of the important components in a nuclear power plant. Especially, stud bolts fur man-way cover have damaged by disassembly and assembly several times and degradation for bolt materials for long term operation. It should be evaluated and compared by ASME Code criteria for integrity evaluation. Integrity evaluation criteria which has been made by the manufacturer is not applied on the stud bolts of nuclear pressure vessels directly because it is controlled by the yield stress of ASME Code. It can apply evaluation criteria through FEM analysis to damaged female threads and to evaluated safety fer helical-coil method which is used according to Code Case-N-496-1. From analysis results, we found .that it is the same results between stress intensity which got from FEM analysis on damaged female threads over 10% by manufacture integrity criteria and 2/3 yield strength criteria on ASME Code. It was also confirmed that the helical-coil repair method would be safe.

Quality Improvement to Prevent Shifting Error of Tracked Vehicles (궤도차량 변속오류 예방을 위한 품질개선)

  • Yun, Sunghyun;Baek, Hyun Moo;Park, Dong Min;Oh, Dong-Kyo
    • Journal of Korean Society for Quality Management
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    • v.51 no.2
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    • pp.297-313
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    • 2023
  • Purpose: The purpose of this study is to investigate the causes of shifting errors reported in military tracked vehicles and to improve related quality to prevent recurrence. Methods: A systematic disassembly and inspection of the transmission is carried out and an experimental simulation is conducted to reproduce the shifting error phenomenon. Electrical characteristic tests are subsequently performed and microscopic observation is also carried out on the disassembled connector parts such as pins and fractured surfaces. Results: Oil contamination and swelling deformation are observed in the connector to the vehicle due to oil leakage of its counterpart connector to the transmission. This causes electrical contact failure between both connectors in the fastened state, and it is found that shifting error of the tracked vehicle could occur subsequently. To prevent the recurrence of this phenomenon, comprehensive quality improvement is conducted including product improvement of the wiring harness assembly and strengthening activities for quality control and preventive maintenance. Conclusion: This study is expected to be helpful as a prior case study for cause analysis and recurrence prevention in the event of similar cases in the future.