• Title/Summary/Keyword: dimple

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Friction Characteristics of W100×L25 Micro Ellipse Type Pattern (W100×L25 마이크로 타원형 딤플패턴의 마찰특성)

  • Choi, Won-Sik;Kwon, Soon-Hong;Chung, Sung-Won;Kwon, Soon-Goo;Park, Jong-Min;Kim, Jong-Sun;Park, Dae-Young;Chae, Young-Hoon
    • Tribology and Lubricants
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    • v.28 no.3
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    • pp.136-141
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    • 2012
  • In this paper, we investigated the friction characteristics of $W100^{\circ}{\o}L25m$ ellipse type surface pattern, on bearing steel. These characteristics are researched by utilizing a pin-on-disk wear test machine, under various velocities and other conditions. The reduction of friction is a necessary requirement for the improved efficiency of industrial parts. As the speed increases, there is a decrease in the effect of the dimple of friction characteristic in low velocity, with substantially little change to density. Conversely, as the load increases, the test direction of ellipse type dimple pattern, resulting in a difference in the texture of these two components. At a dimple density of 7.5% the friction characteristic is easily demonstrated, with a consistent change in both speed and load.

THD Analysis of a Surface Textured Parallel Thrust Bearing: Effect of Dimple Radius and Depth (Surface Texturing한 평행 스러스트 베어링의 열유체윤활 해석: 딤플 반경과 깊이의 영향)

  • Jeong, YoHan;Park, TaeJo
    • Tribology and Lubricants
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    • v.30 no.5
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    • pp.303-310
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    • 2014
  • In order to reduce friction and improve reliability, researchers have applied various surface texturing methods to highly sliding machine elements such as mechanical seals and piston rings. Despite extensive theoretical research on surface texturing, previous numerical results are only applicable to isothermal and iso-viscous conditions. Because the lubricant flow pattern of textured bearing surfaces is much more complicated than that for non-textured bearings, the Navier?Stokes equation is more suitable than the Reynolds equation for the former. This study carries out a thermohydrodynamic (THD) lubrication analysis to investigate the lubrication characteristics of a single micro-dimpled parallel thrust bearing cell. The analysis involves using the continuity, Navier?Stokes, energy, temperature?viscosity relation, and heat conduction equations with the commercial computational fluid dynamics (CFD) code FLUENT. This study discretizes these equations using the finite volume method and solves them using the SIMPLE algorithm. The results include finding the streamlines, pressure and temperature distributions, and variations in the friction force and leakage for various dimple radii and depths. Increasing the dimple radius and decreasing the depth causes a recirculation flow to form because of a strong vortex, and the oil temperature greatly increases compared with the non-textured case. The present numerical scheme and results are applicable to THD analysis of various surface-textured sliding bearings and can lead to further study.

Anatomical Diagnoses Derived from the Adventitious Buds and Dimples in the Populus alba × P. glandulosa (현사시나무(Populus alba × P. glandulosa)의 부정아유래조직(不定芽由來組織) 및 Dimple의 조직특징(組織特徵))

  • Park, Sang Jin;Kang, Sun Ku;Jo, Jae Myeong
    • Journal of Korean Society of Forest Science
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    • v.71 no.1
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    • pp.55-58
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    • 1985
  • The anatomical diagnoses derived from the adventitious buds, the dimples, and their surroundings, which break out often in the Populus alba ${\times}$ P. glandulosa, were investigated by the light microscope. In the anatomical structure derived from the adventitious buds, the vessel seldom occured, the diameters of the cell were smaller and the wall thicknesses were thicker than those of the normal woods. The wood fibers around the adventitious buds were crooked, frequently had the septa, and the adjacent rays showed the multiple rows. The wood fibers of the dimples were extremely crooked from pith to the hark direction and the rays showed the multiple rows. The vessels in the line-like discoloration zone around the adventitious buds and the dimples formed the traumatic tyloses.

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An Analysis of the Scientific Problem Solving Strategies according to Knowledge Levels of the Gifted Students (영재학생들의 지식수준에 따른 과학적 문제해결 전략 분석)

  • Kim, Chunwoong;Chung, Jungin
    • Journal of Korean Elementary Science Education
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    • v.38 no.1
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    • pp.73-86
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    • 2019
  • The purpose of this study is to investigate the characteristics of problem solving strategies that gifted students use in science inquiry problem. The subjects of the study are the notes and presentation materials that the 15 team of elementary and junior high school students have solved the problem. They are a team consisting of 27 elementary gifted and 29 middle gifted children who voluntarily selected topics related to dimple among the various inquiry themes. The analysis data are the observations of the subjects' inquiry process, the notes recorded in the inquiry process, and the results of the presentations. In this process, the knowledge related to dimple is classified into the declarative knowledge level and the process knowledge level, and the strategies used by the gifted students are divided into general strategy and supplementary strategy. The results of this study are as follows. First, as a result of categorizing gifted students into knowledge level, six types of AA, AB, BA, BB, BC, and CB were found among the 9 types of knowledge level. Therefore, gifted students did not have a high declarative knowledge level (AC type) or very low level of procedural knowledge level (CA type). Second, the general strategy that gifted students used to solve the dimple problem was using deductive reasoning, inductive reasoning, finding the rule, solving the problem in reverse, building similar problems, and guessing & reviewing strategies. The supplementary strategies used to solve the dimple problem was finding clues, recording important information, using tables and graphs, making tools, using pictures, and thinking experiment strategies. Third, the higher the knowledge level of gifted students, the more common type of strategies they use. In the case of supplementary strategy, it was not related to each type according to knowledge level. Knowledge-based learning related to problem situations can be helpful in understanding, interpreting, and representing problems. In a new problem situation, more problem solving strategies can be used to solve problems in various ways.

A Study on Roll Forming Technology for Inner Structure Plate with Micro Dimple (미세 딤플 내부구조재 제작을 위한 롤 성형기술 연구)

  • Je T.J.;Kim H.J.;Kim B.H.;Huh B.W.;Seong D.Y.;Yang D.Y.;Choi D.S.
    • Transactions of Materials Processing
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    • v.15 no.4 s.85
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    • pp.326-332
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    • 2006
  • Sandwich structures, which are composed of a thick core between two faces, are commonly used in many engineering applications because they combine high stiffness and strength with low weight. Depending on the sheets by a rolling process, which is a more efficient and economical approach compared to other types of processes, has become an increasingly important subject of study. In this paper, we made a roll forming machine which progressive forming possible and force measurement for a roll forming of the sheet metal forming. And we designed a roll molding that arrayed of embossing size 3mm in diameter fabricate micro dimple inner structure plate. We carried out forming experiment such as array change and thickness to sts304 sheet. Ultimately, this research developed inner structure plate of high stiffness.

Analyzing Friction Coefficient and Wettability of Micro-Dimple Fabricated Using Elliptical Vibration Texturing Method (이중 주파수 타원형 진동 궤적법 기반 마이크로 딤플의 마찰계수 및 습윤성 분석)

  • Park, Gun Chul;Ko, Tae Jo;Kurniawan, Rendi;Ali, Saood
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.5
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    • pp.38-44
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    • 2020
  • Surface texturing of micro-dimples has been used in many manufacturing industries to reduce friction between two sliding contacted surfaces. Surface texturing decreases the frictional force owing to minimizing of the sliding contact area. In this paper, micro-dimples have been fabricated on an Al6061-T6 surface using a two-frequency elliptical vibration texturing (TFEVT) method. A high-frequency of 18 kHz and low-frequency of 250 Hz were applied to an elliptically-vibrated tool holder. The Stribeck curve was plotted to analyze the friction coefficient trends. Furthermore, the representative wetting index, such as the water contact angle (WCA), was measured by considering the friction coefficient. WCA is associated with micro-dimple density and associated parameters. Consequently, the dimpled surfaces with a low friction coefficient exhibited a relatively high WCA in the feed direction. According to the Stribeck curve, the dimpled surfaces demonstrate superior friction performance for mixed-film lubrication compared to the non-textured surface.

Finite Element Analysis and Formability Evaluation for Dimple Forming with Thin Sheet Metal (박판 딤플 성형을 위한 유한요소해석 및 성형성 평가)

  • Heo, Seong-Chan;Seo, Young-Ho;Ku, Tae-Wan;Song, Woo-Jin;Kim, Jeong;Kang, Beom-Soo
    • Transactions of Materials Processing
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    • v.16 no.8
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    • pp.621-628
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    • 2007
  • Nowadays, Exhaust Gas Recirculation(EGR) Cooler is one of the most favorite systems for reducing the generation amount of $NO_x$ and other particle materials from vehicles burning diesel as fuel. Efficiency of the system is mainly dependent on its heat transfer efficiency and this ability is affected by net heat transferring area of the system. For that reason, several types of heat transfer tube such as dimple, wrinkle and spiral types that have large net area are used. However, it is difficult to manufacture the rectangular tube with dimpled type structure because it experiences too much strain around the rectangular tube surface during the forming process. For that reason, in this study, numerical simulation for forming process of non-symmetric dimple shape on a thin sheet metal was carried out. Furthermore, theoretical forming limit curves(forming limit diagram, forming limit stress diagram) were proposed as criteria of formability evaluation. From the results of finite element simulation in view of stress and strain distribution, it is found that the designed process has robustness and feasibility to safely manufacture the dimpled rectangular tube.

Bending characteristics of ISB panel with dimple shapes as inner structures (딤플형 내부 구조체를 가진 ISB 판넬의 굽힘 강성 특성)

  • Ahn D.G.;Lee S.H.;Kim J.S.;Moon G.J.;Han G.Y.;Jung C.J.;Yang D.Y.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.117-118
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    • 2006
  • The objective of this paper is to investigate into bending and failure characteristics of ISB panel with dimple shapes as inner structures. Through three-points bending test, the force-displacement curve and the failure shape are obtained to examine the deformation pattern, characteristic data including maximum load and displacement at the maximum load and failure pattern for the ISB panel. In addition, the influence of design parameters for ISB panel on the bending stiffness and failure mode has been found. From the results of the experiments, it has been shown that bending and failure characteristics of the ISB panel can be controlled by the ratio of radius and the direction of the material.

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