• Title/Summary/Keyword: dimensional accuracy

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A Study on the Characteristics of Chamdrilling for SCM415 Steel (SCM415강에 대한 캄드릴링 특성연구)

  • Kim, Jin-su
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.20 no.5
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    • pp.27-34
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    • 2021
  • This study analyzes machining characteristics and presents optimal cutting conditions by measuring the surface roughness, dimensional accuracy, and dimension straightness based on the feed rate after processing the inner diameter hall of SCM415 steel using an automatic CNC(Computerized Numerical Control) lathe. The testing material was cut using an 11.8 mm-diameter Chamdrill after mounting the 32 mm-diameter round bar on an automatic CNC lathe. The cut depth was set at 3 mm, and the cutting speed was fixed at 1500 rpm. The surface roughness, dimensional accuracy, and dimension straightness of 15 testings were measured by changing the feed rate to 0.05, 0.1, and 0.15 mm/rev, respectively. It was difficult to process more than 15 tests during the maching due to noise or break. Additionally, the optimum cutting of SCM415 steel showed excellent surface roughness in the 10th and 11th of testing at cutting speed and feed speed of 1500 rpm and 0.05 mm/rev, respectively. The dimensional accuracy was measured in three dimensions after drilling, which showed good results with an average range of 0.0138-0.0208 mm. Moreover, the lower the feed speed, the higher the accuracy. Additionally, the measurement results of the dimensional straightness showed that the straightness is the straightness was the best at the 1th and 2th cutting regardless of the feed speed.

A study on the Accuracy Improvement of Three Dimensional Positioning Using SPOT Imagery (SPOT 위성영상(衛星映像)을 이용(利用)한 3차원(次元) 위치결정(位置決定)의 정확도(正確度) 향상(向上)에 관(關)한 연구(硏究))

  • Yeu, Bock Mo;Cho, Gi Sung;Lee, Hyun Jik
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.11 no.4
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    • pp.151-162
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    • 1991
  • This study aims to improve the positioning accuracy by analizing the accuracys of three dimensional positioning according to various data types and preprocessing levels of SPOT imagery and the acquisition method for ground control points, and to develop the three dimensional positioning algorithm and program. In this study, the optimum polynomials of exterior orientation parameters according to each preprocessing levels (level 1B; 15 variables, level 1AP, 1A; 12 variables) are determined. As a results, the accuracy of level lAP is the best in the results of analysis about the accuracy of positioning, but level 1A which is digital image data form also shows similar positioning accuracy. Also, in level 1A image which have different acquisition method for ground control points, the accuracy of three dimensional positioning is highly improved. But, in case of low accuracy of ground control points, only introduction of additional parameters does not effect to the improvement of accuracy. Therefore simultaneous adjustment including blunder detection method should be adopted.

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Improvement in Dimensional Accuracy of Transfer-type for Variable Lamination Manufacturing using Expandable Polystyrene Foam (VLM-ST의 형상정밀도 향상에 관한 연구)

  • 최홍석;이상호;안동규;양동열;문영복;박두섭;채희창
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.1047-1050
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    • 1997
  • Rapid Prototyping(RP) is an efficient method for rapid design verification and trial manufacturing. In order to improve their unique characteristics according to the working principles. Variable Lamination Manufacturing process and corresponding CAD/CAM system is developed. The objective of this study is to improve dimensional accuracy of VLM-ST process, and it can be done by offset for cutting error correction, cutting path correction for sharp edge and reference shape generation. To verify the proposed algorithms, they applied to three-dimensional shapes, such as spanner and mechanical part.

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A Study on the Development of a High Speed Feeding Type Three-Dimensional Bending Machine (초고속 이송 방식 3차원 Bending Machine 개발에 관한 연구)

  • Lim, Sang-Heon;Lee, Choon-Man
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.11 s.176
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    • pp.91-98
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    • 2005
  • This study has been focused on the development of a high speed feeding type three-dimensional bending machine. It is designed for manufacture of copper pipe for heat exchangers. For the purpose of design of the machine, analysis of bending process, structural analysis and reliability evaluation of the machine by a laser interferometer are carried out. The analysis is carried out by FEM simulation using commercial softwares, DEFORM, MARC and CATIA V5. In addition, the machine has attained high accuracy and repeatability. In order to improve the accuracy of this machine, the maximum speed, positioning accuracy and repeatability of feed are measured by the laser interferometer. The final results of analysis are applied to the design of a high speed feeding type three-dimensional bending machine and the machine is successfully developed.

Calibration and INvestigation into Measurement Performance of a Visual Sensing System (시각측정시스템의 캘리브레이션 및 측정성능 검토)

  • Kim, Jin-Young;Cho, Hyung-Suck
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.113-121
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    • 1999
  • It is necessary to calibrate measurement systems to enhance its measurement accuracy. The visual sensing system that is presented in our previous work has to be calibrated, too. It is a multiple mirror system for three-dimensional measurement, which is composed of a camera and a series of mirrors. It is important to calibrate the positions and orientations of the mirrors relative to the camera because they have direct influence on the relationship between the image plane and the task space. This paper presents the calibration method for the visual sensing system. To confirm the measurement performance of the implemented system. its measurement accuracy in measuring the locations in three-dimensional space is investigated. A series of experiments for measuring the locations of the circle-shaped marks are performed. Experimental results show that the sensing system can be effectively used for three-dimensional measurement.

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The accuracy of the depth perception of 3-dimensional images (이안식 입체영상에서 심도지각의 정확성에 관한 연구)

  • Cho, Am
    • Proceedings of the ESK Conference
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    • 1994.04a
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    • pp.19-31
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    • 1994
  • The accurate error size and discrimination region in the perception of depth amount from 3- dimensional images by the human visual system will be the basic data for the utilization and application of the binocular 3 - Dimensional image system. This paper is focused on studying the accuracy of the depth amount perceived from 3-dimensional images by the human visual system. From the performed experiment, the following results have been obtained: (1) The depth amount perceived from the binocular 3-dimensional images has been displayed by a proper scale of distance, and found to be imprecise and also have a large variance. (2) In utilizing the binocular 3-dimensional image system, it seems more appropriate to make the images viewed outward rather than inward from the screen in the regard of error and variance. (3) The binocular 3- dimensional image system can be effectively applied to displaying unreal space, for example, the layout of room in design, from the viewpoint of perception characteristics of depth amount.

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Hardness Distribution and Dimensional Change after Partial- Hardened Hot Stamping of Automotive Body Part (국부 연화 핫스탬핑 차체 부품의 경도 분포 및 열 변형 거동)

  • Jeong, Woo Chang
    • Journal of the Korean Society for Heat Treatment
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    • v.35 no.2
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    • pp.66-73
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    • 2022
  • Partial-hardened hot stamping has been well known to be very effective to absorb more energy in automotive lateral crash. Hardness distribution and dimensional change after partial-hardened hot stamping have been studied to find out effect of thermal deformation of the heated hot stamping die on dimensional accuracy of automotive center pillar. Soft zone of commercial center pillar showed 275~345 in Vickers hardness, indicating bigger non-uniformity which resulted from thermal deformation of heated die. Dimensional changes in soft zone of the commercial center pillar measured by three dimensional scanner were much bigger than that in hard zone. It has been found that hot stamping die compensation considering thermal deformation in soft zone causes a significant decrease in hardness deviation in the soft zone, corresponding to 20 percent of commercial center pillar and subsequently leads to much higher dimensional accuracy.

A Study of Three-dimensional evaluation of the accuracy of resin provisional restorations fabricated with the DLP printer (DLP 프린터로 제작된 레진 임시수복물의 3차원적 정확도 평가)

  • Kang, Wol;Lee, Hee-Kyung
    • Journal of Technologic Dentistry
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    • v.42 no.1
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    • pp.35-41
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    • 2020
  • Purpose: The purpose of this study was to evaluate the accuracy of the DLP 3D printer by conducting 3-dimensional assesment of resin provisional restorations. Methods: The first premolar of the maxillary was prepared for the abutment. The abutment was scanned by using a scanner. The provisional restoration was designed by using CAD software. A total of 16 resin provisional restorations were produced using ZD200 and Veltz DLP 3D printer. Scanning was done of resin provisional restorations and 3-dimensional measurement was conducted for accuracy. The mean (SD) of RMS was reported for each group. Independent t-test was used to assess the statistical significance of the results. All analyses were done using SPSS 22.0. Results: The mean ± SD of RMS value for the accuracy of the resin provisional restorations that was fabricated by using ZD200 and Veltz DLP 3D printer were 50.85.±4.64㎛ and 70.33±6.31㎛. Independent t-test showed significant differences between groups(p<0.001). Conclusion: The resin provisional restorations made with DLP 3D printers showed clinically acceptable accuracy.

Comparison of accuracy between digital and conventional implant impressions: two and three dimensional evaluations

  • Bi, Chuang;Wang, Xingyu;Tian, Fangfang;Qu, Zhe;Zhao, Jiaming
    • The Journal of Advanced Prosthodontics
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    • v.14 no.4
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    • pp.236-249
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    • 2022
  • PURPOSE. The present study compared the accuracy between digital and conventional implant impressions. MATERIALS AND METHODS. The experimental models were divided into six groups depending on the implant location and the scanning span. Digital impressions were captured using the intraoral optical scanner TRIOS (3Shape, Copenhagen, Denmark). Conventional impressions were taken with the monophase impression material based on addition-cured silicones, Honigum-Mono (DMG, Hamburg, Germany). A high-precision laboratory scanner D900 (3Shape, Copenhagen, Denmark) was used to obtain digital data of resin models and stone casts. Surface tessellation language (STL) datasets from scanner were imported into the analysis software Geomagic Qualify 14 (3D Systems, Rock Hill, SC, USA), and scan body deviations were determined through two-dimensional and three-dimensional analyses. Each scan body was measured five times. The Sidak t test was used to analyze the experimental data. RESULTS. Implant position and scanning distance affected the impression accuracy. For a unilateral arch implant and the mandible models with two implants, no significant difference was observed in the accuracy between the digital and conventional implant impressions on scan bodies; however, the corresponding differences for trans-arch implants and mandible with six implants were extremely significant (P<.001). CONCLUSION. For short-span scanning, the accuracy of digital and conventional implant impressions did not differ significantly. For long-span scanning, the precision of digital impressions was significantly inferior to that of the traditional impressions.