• Title/Summary/Keyword: dielectric breakdown

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Reliability Evaluation and failure Analysis for High Voltage Ceramic Capacitor (고압 커패시터의 고장분석과 신뢰성 평가)

  • 김진우;송옥병;신승우;이희진;신승훈;유동수
    • Proceedings of the Korean Reliability Society Conference
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    • 2001.06a
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    • pp.337-337
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    • 2001
  • High voltage ceramic capacitors are widely applied in power electronic circuits, such as filters, snubbers, and resonant circuits, due to their excellent features of high voltage endurance and low aging. This paper presents a result of failure analysis and reliability evaluation for high voltage ceramic capacitors. The failure nodes and failure mechanisms were identified in order to understand the failure physics in a component. The causes of failure mechanisms for zero resistance phenomena under withstanding voltage test in high voltage ceramic capacitors molded by epoxy resin were studied by establishing an effective closed-loop failure analysis. Also, the condition for dielectric breakdown was investigated. Particular emphasis was placed on breakdown phenomena at the ceramic-epoxy interface. The validity of the results in this study was confirmed by the results of accelerated testing. Thermal shock test as well as pressure cooker test for high voltage ceramic capacitor mounted on a magnetron were implemented. Delamination between ceramic and epoxy, which, might cause electrical short in underlying circuitry, can occur during curing or thermal cycling. The results can be conveniently used to quickly identify defective lots, determine mean time to failure (MTTF) of each lot at the level of Inspection, and detect major changes in the vendors processes.

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Induction Voltage Adder for High Power Pulse Generator (유도전압합성기를 이용한 고전압 펄스발생기 설계)

  • Yang, Jong-Won;Shin, Jin-Woo;Ryu, Han-Young;Heo, Hoon;Lee, Woo-Sang;Kim, Chang-Gu;Nam, Sang Hoon;So, Joon-Ho
    • Journal of the Korea Institute of Military Science and Technology
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    • v.16 no.5
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    • pp.703-711
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    • 2013
  • In this paper, we have proposed high power generator with Induction Voltage Adder of three cells. IVA which has n cells can generate n-th times high power pulse, is a more stable system than Marx generator in the view of breakdown. We applied amorphous metal magnetic cores as an energy storing material for IVA rather than ferrite cores because of their higher magnetic flux swing to make it more compact system and the loss of it was also considered in the design. For driving the IVA, we design Blumlein pulse generators which are filled with pure water for high dielectric constant and high breakdown field strength, and triggered by single Marx generator. We have presented the PSPICE simulation and its test result.

Evaluation of Reliability on the 6.6kV Class Ceramic Coupler for On-line Partial Discharge Measurement in Winding Machines (권선형기기 On-line 부분방전 측정용 6-6kV급 Ceramic Coupler의 신뢰성 평가)

  • Kang Dong-Sik;Kim Yong-Joo;Yun Youn-Ho
    • The Transactions of the Korean Institute of Electrical Engineers C
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    • v.54 no.2
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    • pp.69-75
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    • 2005
  • In order to improve the reliability of high voltage rotating machines and mold transformers, it is necessary to understand the breakdown mechanism and life assessment of the high voltage winding parts. Especially the on-line PD test provides the ability to monitor effects, such as slot discharge, internal discharge, and end-winding discharge without interrupting the electrical machines, this method has been proven the major testing technology. Capacitive couplers have been the most widely used sensors for the on-line partial discharge detection in rotating machines nowadays. This paper deals with the electrical characteristics and long-term reliability of a ceramic coupler(CC), which can be easily mounted into high voltage input terminal part, has been developed and tested to continuously measure PD activity during operating condition. This paper presents electrical characteristics (dielectric loss angle, capacitance, PD inception level, breakdown voltage, and frequency response bandwidth) and long-term life test result of the developed 6.6 kV class on-line ceramic coupling sensor. It was found that this sensor had good electrical characteristics to detect PD activity during the operating condition with its detection frequency band is between several and several tens MHz. Also, the voltage life of the 6.6kV class ceramic coupler was calculated over 60 years.

O2/FTES-ICPCVD 방법에 의한 Fluorocarbonated-$SiO_2$ 박막형성

  • 오경숙;강민성;최치규;이광만;김건호
    • Proceedings of the Korean Vacuum Society Conference
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    • 1999.07a
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    • pp.105-105
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    • 1999
  • 차세대 기억소자에서는 집접도의 증가, 고속화, 그리고 미세화에 따라 배선간으 최소선폭이 작아지고, 새로운 다층 배선기술이 요구되는 가운데 층간절연막의 재료와 형성기술은 소자의 특성을 향상시켜주는 중요한 요소로서 열적안정성, 저유전율, 평탄화특성 등에 핵심을 두고 연구되고 있다. 본 연구에서는 5인치 p-Si(100) 위에 FTES와 O2를 precursor로 하고 carrier gas를 Ar gas하여 ICP CVD 방법으로 저유전율의 Fluorocarbonated-SiO2 박막을 형성하였다. 0.1-1kW, 13.56MHz인 rf power를 사용하였으며, 증착은 RT에서 5~10분으로 하였다. 형성된 박막은 FTIR(fourier transform infrared), XPS(x-ray photoelectron spectroscopy), 그리고 ellipsopsometer 등을 이용하여 결합모드와 F농도, 균일도 등을 측정하고, I-V와 C-V 측정장치, 그리고 SERM(scanning electrion microscopy) 등을 이용하여 유전상수, 누설전류, dielectric breakdown voltage, 그리고 박막의 stepcoverage를 측정하였다. 제작된 박막의 신뢰성은 열처리에 따른 전기적 특성으로부터 조사하였다. 형성된 fluorocarbonated 박막 결합모드는 Si-F, Si-O, O-C, C-C와 C-F였고 O2:FTES:Ar 유량을 1sccm:10sccm:6sccm으로 하여 증착한 시료에서 유전율은 2.8이었으며, 누설전류밀도는 8$\times$10-9A/cm2, Breakdown voltage는 10MV/cm 이상, 그리고 stepcoverage는 91%로 측정되었다.

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The Lightning Impulse Properties and Breakdown Voltage of Natural Ester Fluids Near the Pour Point

  • Choi, Sun-Ho;Huh, Chang-Su
    • Journal of Electrical Engineering and Technology
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    • v.8 no.3
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    • pp.524-529
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    • 2013
  • Recently, researchers have become interested in natural ester fluids, as they are an environmentally friendly alternative to mineral oils. Natural ester fluids are a natural resource made from plants; they have higher biodegradability, flash, and fire points, and a greater permittivity compared to conventional mineral oils. However, natural ester fluids also have a higher pour point, viscosity, and water content. These characteristics can hamper circulation and impair the electrical properties of an oil-filled transformer. A large amount of data has been accumulated over the years in regards to mineral insulating oil involving dielectric breakdown voltage and lightning impulse tests. However, natural ester fluids have not had their electrical properties sufficiently characterized. In this paper, we present an investigation into the characteristics of the electrical discharge development in natural ester fluids and in an oil-filled transformer near the pour points. The experiment results show that the electrical properties decreased according to a decrease in the ambient temperature and freezing time. It was found that the pour point and water content of natural ester fluids have a significant effect on the electrical properties.

Effect of ceramic powder addition on the insulating properties of polymer layer prepared by dip coating method

  • Kim, S.Y.;Lee, J.B.;Kwon, B.G.;Hong, G.W.
    • Progress in Superconductivity and Cryogenics
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    • v.16 no.1
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    • pp.14-18
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    • 2014
  • The mechanical, electrical and thermal characteristics of insulating materials may significantly affect the performance and reliability of electrical devices using superconductors. General method to provide insulating layer between coated conductors is wrapping coated conductor with Kapton tape. But uniform and compact wrapping without failure or delamination in whole coverage for long length conductor is not a simple task and need careful control. Coating of insulating layer directly on coated conductor is desirable for providing compact insulating layer rather than wrapping insulating layers around conductor. Ceramic added polymer has been widely used as an insulating material for electric machine because of its good electrical insulating properties as well as excellent heat resistance and fairy good mechanical properties. The insulating layer of coated conductor should have high breakdown voltage and possesses suitable mechanical strength and maintain adhesiveness at the cryogenic temperature where it is used and withstand stress from thermal cycling. The insulating and mechanical properties of polymer can be improved by adding functional filler. In this study, insulating layer has been made by adding ceramic particles such as $SiO_2$ to a polymer resin. The size, amount and morphology of added ceramic powder was controlled and their effect on dielectric property of the final composite was measured and discussed for optimum composite fabrication.

An Experimental Study on Electrohydrodynamic Atomization of Non-Conducting Liquid (비전도성 액체의 전기수력학적 분무에 관한 실험적 연구)

  • Lee, Ki-Joon;Park, Jong-Seung;Lee, Sang-Yong
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1322-1327
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    • 2004
  • In the present work, a series of experiments have been performed on electro-hydrodynamic atomization of non-conducting liquid using a charge injection type nozzle. Effects of liquid flow rate, input voltage, and distance between the needle and the ground electrode (nozzle-embedded metal plate) have been examined. For fixed electrode distances, total and spray currents increase with increase of liquid flow rate and input voltage. When the distance between the needle and the ground electrode becomes closer, total, leakage and spray current increase, but the onset voltage for dielectric breakdown decreases. When the electric field strength of the liquid jet exceeds that for the air breakdown, a portion of the electric charges in the liquid jet is dissipated into the ambient air, and the charge density shows a limiting value. Atomization quality can be improved by increasing the flow rate because the higher charge density is achieved with the larger liquid velocity in addition to the enhanced aerodynamic effect.

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The Particle-Initiated Breakdown Characteristics on the Spacer Surface for $SF_6$GIS ($SF_6$GIS용 스페이서 표면 파티클에 의한 절연파괴 특성)

  • 김정달;이세훈
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.12 no.1
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    • pp.3-11
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    • 1998
  • The influence due to particle contaminated on spacer surface is remarkable in the decreasing of dielectric strength in SF6 GIS. In relation with this problem, We studied, AC flash-over voltage characteristics and breakdown mechanism are investigated under metallic and insulating particle initiated condition in SF6 gas by varying the particle position, particle shape with a plane-plane electrode. The main results are as follows $\circled1$ Influence of the flash-over voltage decrease for particle position is lowest in mid gap and is highest in separated small gap on electrode. $\circled2$ The metallic particle shape which results in the more reduced flash-over voltage, the FOV saturation moved in to the region of low pressure. $\circled3$Insulating particle less than 0.6[mm] are not almost influenced by the flash-over Voltage.oltage.

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Analysis of Furanic Compounds Dissolved in Transformer Oil (변압기에 용존된 Furan계 물질 분석)

  • Kim, Jae-Hoon;Lee, Byung-Sung;Lee, Sei-Hyun;Koo, Kyung-Wan;Han, Sang-Ok
    • Proceedings of the KIEE Conference
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    • 2005.07c
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    • pp.1909-1911
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    • 2005
  • The electrical and chemical characteristics in transformer insulations are changed due to thermal stress. In the chemical property, as the Kraft paper ages, the cellulose polymer chains breakdown into shorter lengths with a corresponding decrease in both tensile strength and degree of polymerization(DP). Furthermore, cellulous chains breakdown is accompanied by an increase in the content of various furanic compounds within the dielectric liquid. It is known that furanic components in transformer oil come only from the decomposition of insulating paper rather than from the oil itself. Therefore the analysis of furan products provides a complementary technique to dissolved gas analysis for monitoring transformers when we evaluate the aging of insulating paper by the total concentration of carbon monoxide and carbon dioxide dissolved in oil only. In this paper the accelerated aging process of oil--paper samples have been investigated at a temperature up to $140^{\circ}C$ for 500 hours. The oil-paper insulation samples have been measured at intervals of 100 hours. For analysis we used high performance liquid chromatography(HPLC) in accordance with IEC 61198 method.

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Electrical Insulation Characteristics of Insulators in Cryogenic Liquid for a HTS Apparatus (고온초전도 기기를 위한 극저온 액체 중 절연물의 전기적 특성)

  • Baek, Seung-Myeong;Kwag, Dong-Soon;Cheon, Hyeon-Gweon;Choi, Jae-Hyeong;Kim, Sang-Hyun;Kim, Hyun-Hee
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2006.06a
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    • pp.263-264
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    • 2006
  • For practical electrical insulation design of high temperature superconducting (HTS) power apparatuses, knowledge of the dielectric behavior of insulators in cryogenic liquid such as liquid nitrogen ($LN_2$) is essential. So in this paper, we discussed experimental investigations of breakdown and V-t characteristics of several insulators such as Kapton and glass fiber reinforced plastic (GFRP) that are candidates of insulator for HTS apparatus in cryogenic liquid. And we investigated the degradation of these insulation samples after breakdown with the microscope and SEM photograph. Moreover, survival and hazard analysis were performed.

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