• 센서학회지
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• 제26권6호
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• pp.379-385
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• 2017

In this study, an amperometric non-enzymatic glucose sensor was developed on the surface of a glassy carbon electrode by simply drop-casting the synthesized homogeneous suspension of hexagonal boron nitride (h-BN) nanosheets with a copper metal-organic framework (Cu-MOF) composite. Comprehensive analytical methods, including field-emission scanning electron microscopy (FE-SEM), Fourier-transform infrared spectroscopy (FT-IR), X-ray diffraction (XRD), cyclic voltammetry, electrochemical impedance spectroscopy, and amperometry, were used to investigate the surface and electrochemical characteristics of the h-BN-Cu-MOF composite. The FE-SEM, FT-IR, and XRD results showed that the h-BN-Cu-MOF composite was formed successfully and exhibited a good porous structure. The electrochemical results showed a sensor sensitivity of $18.1{\mu}A{\mu}M^{-1}cm^{-2}$ with a dynamic linearity range of $10-900{\mu}M$ glucose and a detection limit of $5.5{\mu}M$ glucose with a rapid turnaround time (less than 2 min). Additionally, the developed sensor exhibited satisfactory anti-interference ability against dopamine, ascorbic acid, uric acid, urea, and nitrate, and thus, can be applied to the design and development of non-enzymatic glucose sensors.

• 소성∙가공
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• 제23권4호
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• pp.238-243
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• 2014

Recently, magnesium alloys have been widely used in the automotive, aerospace and electronics industries with the advantages of high specific strength, excellent machinability, high electrical conductivity, and high thermal conductivity. Deep drawn magnesium alloys not only meet the demands environmentally and the need for lighter products, but also can lead to remarkably improved productivity and more rapid qualification of the product The current study reports on a failure prediction procedure using finite element modeling (FEM) and a ductile fracture criterion and applies this procedure to the design of a deep drawing process. Critical damage values were determined from a series of uniaxial tensile tests and FEM simulations. They were then expressed as a function of strain rate and temperature. Based on the plastic deformation histories obtained from the FEM analyses of the warm drawing process and the critical damage value curves, the initiation time and location of fracture were predicted. The proposed method was applied to the process design for fabrication of a Mg automotive compressor case and verified with experimental results. The final results indicate that a Mg case part 39% lighter than an Al die casting part can be produced without any defects.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2008년도 제39회 하계학술대회
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• pp.705-706
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• 2008

There has been, in recent years, effort to make cast copper rotors for industrial use of induction motors. Because the incorporation of copper for the conductor bars and end rings of the induction motor in place of aluminum would result in attractive improvements in motor energy efficiency. The purpose of this method is a reducing the copper loss as using higher conductivity of copper. In this paper as the single phase induction motor is studied, the stator slots and coil turn number is designed for adjusting the slot fill factor and improving its efficiency. At this time design is basis on calculation of reducing loss. And finally this paper shows that the before and after result is compared and analyzed.

• 기계저널
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• 제19권4호
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• pp.273-278
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• 1979

화학적 가공이란 화학적 절식이라고 말할 수 있는 방법으로서 주조 또는 공작기계에 의한 절삭 가공대신에 약품에 의한 용해작용을 이용해서 성형품을 만드는 방법이라 할 수 있다. 이 방법은 금속자의 눈금의 조각이나 프라스틱 제품에 눈금을 넣는 금형등에 이용되고 있다. 이는 원래 항공기공업방면에서 중용되어 개발된 기계가공에 대응하는 방법이다. 크기나 정밀도에 있어서 주조(die casting)가 부적당한 경우 혹은 모양이나 능률에 있어서 기계절삭에 의하는 것이 부적 당한 경우에는 이 방법이 이용된다. 최근에 와서는 항공기기계제작 분야에 있어서의 알루미늄의 표면가공뿐만 아니라, 자동차, 건축부분의 구조부품의 성형분야에도 진출하는 경향이 있으며 가 공대상금속도 실용금속일반에 걸쳐 확대되어 감으로써 가장 용도가 넓은 철강류에 확대되어 감 으로써 가장 용도가 넓은 철강류에 까지도 응용되어 가는 실정이다. 이와 같이 종래의 기계적인 수단이 유일한 방법이라고 생각되었던 금속가공분야에 있어서 이러한 화학적 가공법이 도입되 었다는 것은 십분주목할만 한 가치가 있다. 이 화학적 가공법의 특징을 종래의 기계가공법과 비교하면 다음과 같다. (1) 피가공판의 크기는 이를 수용하는 가공조의 용량에 따라 제한될뿐이며 어떠한 대형 물이라도 가공 가능하다. (2) 가공모양은 자유롭게 설계할 수 있고 더욱이 1매 금속 판에서 1공정으로서 복잡한 모양으로 성형할 수 있다. (3) 따라서 이작업에서는 리벳팅, 용접등의 부대작업을 필요로 하지 않는다. (4) 그 가공면은 일반으로 평활하고 마루리 연마공정을 생략할 수 있다. (5) 가공조작이 간편하여 특별한 숙련을 요하지 않고 설비도 가공조의에는 별로 고가의 기기류가 필요치 않다. (6) 이상과 같은 이유에서 본법의 가공비는 기계가공에 비해서 일반적으로 저렴하다. Symposium보고및 전문서가 많이 있으나 여기에는 중요한 몇가지만 소개한다.

• 한국생산제조학회지
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• 제20권6호
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• pp.824-829
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• 2011

The mold is widely used for mass production in present industry. Also, product cycle time is faster, for this request, high productivity improvement in mold machining is required. And, In case of mold manufacturing company, the delivery shortening is required to quickly manufacture new product. Therefore, we aim for the delivery shortening though the method of machining time shortening in mold machining. On this paper, first, we made the NC-code of Insert die-casting as the object model using PowerMill. And then, analyzed cutting force by Toolpath in Insert mold machining using Production Module of Advantedge which is cutting force analysis program. After that, we came up with the optimum conditions of productivity improvement throughout the analysis result of before and after optimization of cutting force, machining time variation, and surface roughness by changing min tangential force to 80, 85, 90% of max tangential force.

• 한국주조공학회지
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• 제5권3호
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• pp.47-51
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• 1985

FMC(FULL MOLD CASTING)법(法)이란 발포 polystyrene모형을 사용하여 조형후, 주형으로부터 모형을 발형치 않은채, 용탕을 주입하여 주물을 제조하는 방법을 말한다. 합성수지 발포체를 주조용(用) 모형의 재료로써 사용하는 방법은 1956년 미국의 슈로이어(H. F. Shroyer)에 의하여 발명되었으나 이것은 실제 주조에 응용하기에는 여러 곤란한 문제가 있어, 단순히 착상에 그치고 공업적으로 적용할 수 있는 기술을 확립치는 못하였다. 그후 서독 아헨대학교수로서 당시 발포폴리스티렌을 포함하는 각종단열재 제조회사 G+H 사(社)의 A. Wittmoser에 의하여 1962년에 처음으로 공업적으로 이용되어, 현재 서독, 미국, 일본등 유럽전역에서 응용되고 있다. 당사(當社)는 1977년6월 5일 첫 가동된 이후, 동(同)그룹 사(社)인 현대자동차로부터 자동차금형 (Press Die)주조를 FMC법(法)으로 생산하여 달라는 요구를 받고, 그해 12月부터 개발시험에 착수하여 이듬해 6월(月)부터 본(本) FM주조를 적용하여왔다. 그러나 1) 폴리스티렌 모형의 주입시(時) 부(不)기화 잔유물에 의한 주물표면결함 2) 도형제 박리 현상에 의한 표면결함 3) 주입시(時) 다량의 매연발생 및 4) 조형시(時) 모형의 변형에 의한 칫수결함 등의 문제가 대두되어 품질면에서는 1982년6월(月)에 와서야 어느정도 정상궤도에 도달하여 본격적인 FM 생산을 해오고 있는 중이다. 여기서 그동안 당사가 경험한 대형주물 (자동차금형:$1{\sim}10$톤/개)에 있어서의 FM 주조법의 적용사례를 본지(本誌)를 통하여 간단히 소개하고자 한다.

• 한국주조공학회지
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• 제36권1호
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• pp.10-17
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• 2016

Numerical analysis has been performed to evaluate effect of the shape variables such as core length, slot width and slot length on misrun in aluminum die casting process for motor rotor. The predictive method for misrun in diecasting process was established by comparing the result of numerical analysis and an actual motor rotor. Solidification modulus was introduced to predict quantitatively the castability of aluminum diecasting process for motor rotor. It was found that there are minimum critical solidification modulus and slot width to prevent misrun according to core length through diecasting limit diagram proposed using the predictive method. The critical solidification modulus and slot width increase as core length increases to prevent misrun of aluminum motor rotor in diecasting process. Based on the results, the design criteria of slot shape to prevent misrun of aluminum motor rotor with various core length were established.

• 한국주조공학회지
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• 제33권2호
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• pp.55-62
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• 2013

Effect of Fe and Mn contents on the castability of Al-4wt%Mg-0.9wt%Si system alloy has been studied. According to the analysis of cooling curve for Al-4wt%Mg-0.9wt%Si-0.3wt%Fe-0.3/0.5wt%Mn alloy, ${\alpha}-Al_{15}(Fe,Mn)_3Si_2$ and ${\beta}-Al_5FeSi$ phases crystallized above eutectic temperature of $Mg_2Si$. Therefore, these phases affected both the fluidity and shrinkage behaviors of the alloy during solidification. As Fe and Mn contents of Al-4wt%Mg-0.9wt%Si system alloy increased from 0.1 wt% to 0.4 wt% and from 0.3 wt% to 0.5 wt% respectively, the fluidity of the alloy decreased by 26% and 33%. When Fe content of the alloy increased from 0.1 wt% to 0.4 wt%, 23% decrease of macro shrinkage and 19% increase of micro shrinkage appeared. Similarly, Mn content of the alloy increased from 0.3 wt% to 0.5 wt%, 11% decrease of macro shrinkage and 14% increase of micro shrinkage appeared. Judging from the castability of the alloy, Al-4wt%Mg-0.9wt%Si alloy with low content of Fe and Mn, 0.1 wt% Fe and 0.3 wt% Mn, is recommendable.

• 한국정밀공학회지
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• 제19권9호
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• pp.166-171
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• 2002

The objective of this paper is to investigate the effect of clearance and the configuration of die system on burr formation by FEM analysis and experimental tests. Compared with casting, forging and machining, shearing has been known, especially in heavy or mass-production industries, as a very economical and fast way to obtain the desired shape Recently, the shearing process becomes widely used in the small and light electronic component manufacturing industries. When shearing a part of sheet metal, the burr formed on the cutting edge is usually unavoidable. The burr would not only degrade the precision of products but also causes additional cost for the deburring process. In this paper, the influence of shearing parameters such as clearance and configurations of the lower pad (ejector) on burr formation is investigated by using the experimental and numerical approach. From the experimental results, it has been shown that the more narrow clearance gives the smaller burr height and the higher shearing forces. The removal of lower holder also makes the sheared surface integrity and the dimensional accuracy become worse. The FEM results (using DEFORM-2D) show good agreement with the experimental results.

• 한국주조공학회지
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• 제31권1호
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• pp.18-25
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• 2011

Effect of Fe and Mn contents on the tensile properties has been studied in Al-9wt%Si-0.3wt%Mg alloy. As Fe content of Al-9wt%Si-0.3wt%Mg-0.5wt%Mn alloy increased from 0.15wt% to 0.45wt%, tensile strength of as-cast alloy decreased from 192 MPa to 174 MPa, and elongation of the alloy also decreased from 4.8% to 4.2%. Decrease of these properties can be explained as the formation of plate shape, ${\beta}-Al_5FeSi$ phase with high Fe/Mn ratio of the alloy. However when Mn content of Al-9wt%Si-0.3wt%Mg-0.45wt%Fe alloy increased from 0.3wt% to 0.5wt%, tensile strength of T6 aged alloy increased from 265 MPa to 275 MPa, and elongation of the alloy increased from 2.3% to 3.6%. These improvements attribute to chinese script, ${\alpha}-Al_{15}(Mn,Fe)_3Si_2$ phase shape-modified from ${\beta}-Al_5FeSi$ phase with low Fe/Mn ratio of the alloy.