• 제목/요약/키워드: diamond saw blade

검색결과 19건 처리시간 0.03초

Pe-Co-Ni 분말 소결 금속과 탄소강의 이종재료간 레이저 용접부의 결함형성기구 연구 (A Study on the Formation Mechanism of Discontinuities in $CO_2$ Laser Fusion Zone of Fe-Co-Ni Sintered Segment and Carbon Steel)

  • 신민효;김태웅;박희동;이창희
    • Journal of Welding and Joining
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    • 제21권3호
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    • pp.58-67
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    • 2003
  • In this study, the formation mechanism of discontinuities in the laser fusion zone of diamond saw blade was investigated. $CO_2$ laser weldings were conducted along the butt between Fe base sintered tip and carbon steel shank with sets of variable welding parameters. The effect of heat input on irregular humps, outer cavity, inner cavity and bond strengh was evaluated. The optimum heat input to have a proper humps was in the range of 10.4~$17.6kJm_{-1}$. With increasing heat input, both outer and inner cavities were reduced. The outer cavity was caused by insufficient refill of keyhole, while inner cavity was caused by trapping of bubble in molten metal. The bubble came from sintered tip and intensive vaporization at bottom tip of the keyhole. A gas formation and low melting point element vaporization were not occurred during welding. We could not find any relationship between bond strength and amount of discontinuities. Because the fracture were occurred in not only sintered tip but also carbon steel shank due to hardness distributions.

소결체와 저탄소강의 레이저용접 특성에 미치는 입열량 및 용접부 성분변화의 영향 (Influence of Heat Input and Weld Bead Composition on Welding Property in the Laser Welding between Sintered Segment and Mild Steel Shank)

  • 정우광;조남준;김성욱;이창희;김승대;이주형;박화수
    • 한국재료학회지
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    • 제14권6호
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    • pp.425-431
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    • 2004
  • A laser welding was applied between sintered tip of Fe-Co-W and low carbon steel shank for the diamond saw blade. The welding characteristics and formation of defects were investigated carefully for the weld fusion zone in different welding condition. Dendrite arm spacing in weld bead decreased with decrease of heat input. Co and W increased and Fe decreased in the weld fusion zone with increase of the heat input. The corresponding change of composition was observed with the change of beam position. The maximum and total length of crack decreased with increase of the heat input. The crack in weld bead was propagated along the dendrite boundary and was caused mainly by the segregation of constituent during the solidification.

소결밀도에 따른 분말 소결금속과 탄소강의 이종금속 레이저 용접성 고찰 (The Study of Laser Weldability of two different Metal, Carbon Steel and Sintered Materials, Depends on the Sintered Density)

  • 김용;양현석;박기영;이경돈
    • 한국레이저가공학회지
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    • 제11권2호
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    • pp.8-14
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    • 2008
  • Sintered specimen which used for a blade of diamond tool was manufactured in order to verify $CO_2$ laser weldability depend on sintered temperature. Five kind of specimen were prepared and the range of temperature is from $600^{\circ}C$ to $1000^{\circ}C$ at intervals of $100^{\circ}C$. As a result of the sintered density test, the porosity rate appeared in the range of $2.1%{\sim}21.4%$. After welding, the most segments had exceeds the minimum fracture stress (600MPa, The Standard Safety of Europe) at the welding strength test except on the sintered at $600^{\circ}C$. In case of the sintered at $700^{\circ}C$, even satisfied the safety allowable stress but cannot get the good quality for bead appearance because of humping defect. In the conclusion, we could know that it showed not only relatively soundness bead but also enough welding strength when the sintered blade of diamond tool is included less than 4% of porosity rate.

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Nondestructive Estimation of Mechanical Orthogonality of Human Trabecular Bone by Computed Tomography and Spherical Indentation Test

  • Bae Tae Soo;Lee Tae Soo;Choi Kuiwon
    • 대한의용생체공학회:의공학회지
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    • 제26권2호
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    • pp.117-122
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    • 2005
  • The elastic modulus and the apparent density of the trabecular bone were evaluated from spherical indentation tests and Computed Tomography (CT) and their relationship was quantified. The femurs were prepared for trabecular bone analysis. Embedded with respect to their anatomical orientation, the transverse planes of the trabecular bone specimens were scanned at 1㎜ intervals using a CT scanner. The metaphyseal regions of femurs were sectioned with a diamond-blade saw, producing 8㎜ cubes. Using a specially made spherical indentation tester, the cubes were mechanically tested in the anterior-posterior (AP), medial-lateral (ML), and inferior-superior (IS) directions. After determination of modulus from the mechanical testing, the apparent densities of the specimens were measured. The results showed that the IS modulus was significantly greater than both the AP and ML moduli with the AP modulus greater than the ML modulus. This demonstrated that orthogonality was a structural characteristic of the trabecular bone. The power relationship between the modulus and the apparent density was also found to be statistically significant.

An investigation on dicing 28-nm node Cu/low-k wafer with a Picosecond Pulse Laser

  • Hsu, Hsiang-Chen;Chu, Li-Ming;Liu, Baojun;Fu, Chih-Chiang
    • 마이크로전자및패키징학회지
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    • 제21권4호
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    • pp.63-68
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    • 2014
  • For a nanoscale Cu/low-k wafer, inter-layer dielectric (ILD) and metal layers peelings, cracks, chipping, and delamination are the most common dicing defects by traditional diamond blade saw process. Sidewall void in sawing street is one of the key factors to bring about cracks and chipping. The aim of this research is to evaluate laser grooving & mechanical sawing parameters to eliminate sidewall void and avoid top-side chipping as well as peeling. An ultra-fast pico-second (ps) laser is applied to groove/singulate the 28-nanometer node wafer with Cu/low-k dielectric. A series of comprehensive parametric study on the recipes of input laser power, repetition rate, grooving speed, defocus amount and street index has been conducted to improve the quality of dicing process. The effects of the laser kerf geometry, grooving edge quality and defects are evaluated by using scanning electron microscopy (SEM) and focused ion beam (FIB). Experimental results have shown that the laser grooving technique is capable to improve the quality and yield issues on Cu/low-k wafer dicing process.

Fe-Co-W 소결체와 탄소강의 레이저 용융부 결함형성에 미치는 공정변수의 영향 (The effect of welding parameters on the formation of discontinuities in the laser fusion zone between Fe-Co-W sintered segment and mild steel)

  • 김성욱;윤병현;정우광;이창희
    • 한국레이저가공학회지
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    • 제7권3호
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    • pp.25-36
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    • 2004
  • This study was performed to clarification of the formation of weld discontinuities in the dissimilar laser fusion zone. Welding parameters were beam power of 1300, 1430, 1560, and 1700 W and travel speed of 1, 1.3, and 1.7 m/min. Most cavities in the fusion zone were observed near the tip. Cavities in the fusion zone observed to be formed and grown from pores in the tip. More cavities were formed as the beam position moves to the tip side. Small cavities were decreased but large cavities were increased when the energy input increased. W content in the fusion zone was increased with heat input and as the beam position close to the tip. In the fusion zone, W content in the dendrite boundary was increased with heat input. Considering the propagation path and fracture morphology, cracks were solidification cracking, and were initiated and propagated along the dendrite boundaries. The formation of cracks might be related with the W rich ${\mu}$ phase which was formed in the grain boundaries and dendrite boundaries.

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탈회된 법랑질에서 CPP-ACP의 재광화 깊이 (REMINERALIZATION DEPTH OF CPP-ACP ON DEMINERALIZATION HUMAN ENAMEL IN VITRO)

  • 최한주;최영철;김광철;최성철
    • 대한소아치과학회지
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    • 제35권2호
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    • pp.278-286
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    • 2008
  • 이 연구는 Casein phosphopeptides-amorphous calcium phosphate (CPP-ACP)paste에 의해 제공되는 Calcium(Ca)과 Phosphorous(P) 이온이 탈회된 법랑질 표면에 적용된 시간에 따라 침투되는 깊이와 Ca/P의 상대적 정량값을 평가하고자 하였다. Field Emission Scanning Electron Microscopy(FE-SEM)와 Energy Dispersive X-ray Spectrometer(EDS)를 이용하여 Ca/P 이온의 정량적 측정으로 탈회된 법랑질 내로의 침투깊이를 계측하였다. 교정치료를 위해 발거된 제 1소구치 치관 협측면의 중앙 1/3부위에 $4{\times}9mm$의 법랑질 window를 제외한 나머지 치관부위는 nail varnish로 도포하여 window 부위의 법랑질만 노출시킨 후, 모든 치아를 0.1M lactic acid로 7일 동안 탈회시켰다. 탈회된 각 치아의 정중앙을 장축에 따라 절단한 후 그 중 4개의 소구치 절편은 10배 희석된 CPP-ACP paste 용액에 각각 1, 2, 3 및 5주 동안 침지시켰고, 나머지 4개의 소구치 절편은 증류수에 동일 기간 침지시켰다. 각 절편을 window에 대해 수직으로 절단하여 건전 법랑질, 탈회된 법랑질 및 재광화된 법랑질의 깊이에 따른 Ca/P의 Spectrum Density Index(SDI)를 FE-SEM과 EDS로 계측하였다. 각 계측치를 Student's t test로 비교 평가하여 다음과 같은 결과를 얻었다. 1. Ca/P 이온이 법랑질 표면으로부터 약 $1050{\sim}1400{\mu}m$까지 침투하여 탈회 법랑질의 깊이인 $1050{\sim}1350{\mu}m$까지 재 광화되었다. 2. 1주군과 2주군의 재광화된 법랑질의 Ca/P SDI는 건전 법랑질보다 유의성 있게 높았으나(p<0.05), 3주군에서는 건전 법랑질보다 유의하게 낮았고(p<0.05), 5주군은 건전 법랑질과 유의한 차이가 없었다(p>0.05). 3. 모든 재광화된 법랑질 간에 Ca/P의 SDI는 유의한 차이가 없었다(p>0.05).

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전동화일로 형성된 근관에서 비표준화 Gutta-percha Cone의 적합성 (APICAL FITNESS OF NON-STANDARDIZED GUTTA-PERCHA CONES IN SIMULATED ROOT CANALS PREPARED WITH ROTARY ROOT CANAL INSTRUMENTS)

  • 권오상;김성교
    • Restorative Dentistry and Endodontics
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    • 제25권3호
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    • pp.390-398
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    • 2000
  • 근관형성을 위해 표준화된 근관형성기구에 비해 taper가 큰 기구들이 사용되고 있으며 이를 이용하여 형성된 근관은 taper가 큰 근관의 모양을 갖는다. 근관충전방법에 있어 근관의 크기에 적합한 1차적 gutta-percha cone을 선택할 필요가 있다. 본 연구에서는 .04 및 .06 taper의 전동화일로 형성된 근관에 열연화충전법을 위해 가장 적합한 1차 cone을 선택하기 위한 지침 마련의 목적으로, 근단공의 크기와 근관의 taper에 따른 gutta-percha cone의 근단부 근관 내 적 합도를 평가하였다. ProFile$^{(R)}$ .04 taper와 .06 taper를 이용하여 Crown down 방법으로 60개의 모형근관을 형성하였다. 표준화 gutta-percha cone, Dia-Pro ISO-.04$^{TM}$ 및 .06 gutta-percha cone, MF, F, FM 및 M 크기의 비표준화 gutta-percha cone의 근관 내 적합도는 치근단 5mm의 근관면적에 대한 gutta-percha cone의 점유 면적비(%)로 하였다. .04 taper, 25번 크기의 근관에서는 F, MF 크기의 비표준화 cone이 표준화 cone과 Dia-Pro 180-.04$^{TM}$ 보다 우수한 근관적합도를 나타내었고(p<0.05), 30번 크기의 근관에서는 F, Dia-Pro ISO-.04$^{TM}$, FM 크기의 gutta-percha cone 모두 표준화 cone보다 우수한 근관적합도를 나타내었으나(p<0.05), 35번 크기의 근관에서는 모든 gutta-percha cone 사이에 유의한 차이를 나타내지 않았다(p>0.05) .06 taper, 25번 크기의 근관에서는 사용된 비표준화 cone 모두가 표준화 cone, Dia-Pro ISO-.06$^{TM}$ 보다 나은 근관적합도를 나타내었고(P<0.05), 30번 크기의 근관에서는 표준화 cone을 제외한 나머지 gutta-percha cone에서 유의한 차이를 발견할 수 없었다. 35번 크기의 근관에는 M 크기의 비표준화 cone이 가장 우수한 근관적합도를 보이고 있는 것으로 나타났으며, FM과 Dia-Pro ISO-.06$^{TM}$ 사이에서는 유의한 차이가 나타나지 않았다(p>0.05).

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