• Title/Summary/Keyword: diameter of hole

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Die-Sinking Electrical Discharge Machining with Dielectric Fluid Ejection System through the Inside of the Electrode (전극봉내 방전유 분산시스템에 의한 형조방전기공)

  • 왕덕현;우정윤
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.10 no.1
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    • pp.71-77
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    • 2001
  • Experimental study if die-sinking electrical discharge machining(EDM) was conducted with rotating electrode system including inside hole for increasing the material removal rate(MRR). With the help of dielectric fluid flow through the inside according to the different internal diameter of the hole, the molten workpiece debris could be removed and flushed out during the EDM, Cold die alloy(SKD-1) was executed for different peak current and duty factor. From this study, the MRR was found to be increased with the peak current. The more MRR was obtained for the case of electrode inside diam-eter of 10 mm, but the MRR was decreased as the diameter near at the 4mm and 6mm. The values of surface roughness and roundness were analyzed under various conditions, and these were affected by the inside diameter change of electrode.

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A Study on the Bending Process for the Circular Curved Tube and Rectangular Curved Tube with Fins (핀이 부착된 금속곡관 제품의 열간압출 굽힘가공에 관한 연구)

  • Kim M. G.;Park J. W.;Jin I. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.204-207
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    • 2001
  • The bending process for the circular curved tube and rectangular curved tube with fins can be developed by the hot metal extrusion machine with the multiple punches moving in the different velocity. The bending phenomenon can be controlled by the two variables. The one of them is the difference of velocity at the die exit section by the different velocity of billets through the multi-hole container. The other is the one by the different hole diameter. The results of the experiment show that the circular curved tube with fins and rectangular curved tube with pins can be formed by the extrusion process and that the curveture of the product can be controlled by the velocity of punch and diameter of container hole and that the defects such as the distortion of section and the thickness change of the wall of tube the folding and wrinkling of thin tube and fins did not happen after the bending processing by the extrusion bending machine.

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A Study on the Hot Metal Extrusion Bending Process for the Rectangular Curved Tube (사각단면 금속곡관 제품의 열간압출 굽힘가공에 관한 연구)

  • Park D. Y.;Youn S. H.;Jin I. T.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2001.10a
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    • pp.212-215
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    • 2001
  • The bending process for the rectangular curved tube can be developed by the hot metal extrusion machine with the multiple punches moving in the different velocity. The bending phenomenon can be controlled by the two variables, the one of them is the difference of velocity at the die exit section by the different velocity of billets through the multi-hole container. The other is the difference by the different hole diameter. The results of the experiment show that the rectangular curved tube can be formed by the extrusion process and that the curvature of the curved product can be controlled by the velocity of punch and the diameter of container hole and that the defects such as the distortion of section and the thickness change of the wall of tube and the folding and wrinkling of thin tube did not happen after the bending processing by the extrusion bending machine.

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Effect of Injection Condition on the Diesel. Fuel Atomization in a Multi-Hole Nozzle (다공 노즐에서 분사조건이 디젤 연료의 미립화 특성에 미치는 영향)

  • Sub, Hyun-Kyu;Kim, Jee-Won;Lee, Chang-Sik
    • Journal of ILASS-Korea
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    • v.14 no.1
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    • pp.8-14
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    • 2009
  • This paper present the diesel fuel spray evolution and atomization performance in a multi-hole nozzle in terms of injection rate, spray evolutions, and mean diameter and velocity of droplets in a compression ignition engine. In order to study the effect of split injection on the diesel fuel spray and atomization characteristic in a multi-hole nozzle, the test nozzle that has two-row small orifice with 0.2 mm interval was used. The time based fuel injection rate characteristics was analyzed from the pressure variation generated in a measuring tube. The spray characteristics of a multi-hole nozzle were visualized and measured by spray visualization system and phase Doppler particle analyzer (PDPA) system. It was revealed that the total injected fuel quantities of split injection are smaller than those of single injection condition. In case of injection rate characteristics, the split injection is a little lower than single injection and the peak value of second injection rate is lower than single injection. The spray velocity of split injection is also lower because of short energizing duration and small injection mass. It can not observe the improvement of droplet atomization due to the split injection, however, it enhances the droplet distributions at the early stage of fuel injection.

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Buckling behavior of strengthened perforated plates under shear loading

  • Cheng, Bin;Li, Chun
    • Steel and Composite Structures
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    • v.13 no.4
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    • pp.367-382
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    • 2012
  • This paper is dedicated to the buckling behaviors of strengthened perforated plates under edge shear loading, which is a typical load pattern of steel plates in civil engineering, especially in plate and box girders. The square plates considered each has a centric circular hole and is simply supported on four edges in the out-of-plane direction. Three types of strengthening stiffeners named ringed stiffener (RS), flat stiffener (FSA and FSB) and strip stiffener (SSA, SSB and SSC) are mainly discussed. The finite element method (FEM) has been employed to analyse the elastic and elasto-plastic buckling behavior of unstrengthened and strengthened perforated plates. Results show that most of the strengthened perforated plates behave higher buckling strengths than the unstrengthened ones, while the enhancements in elastic buckling stress and elasto-plastic ultimate strength are closely related to stiffener types as well as plate geometric parameters including plate slenderness ratio and hole diameter to plate width ratio. The critical slenderness ratios of shear loaded strengthened perforated plates, which determine the practical buckling pattern (i.e., elastic or elasto-plastic buckling) of the plates, are also studied. Based on the contrastive analyses of strengthening efficiency considering the influence of stiffener consumption, the most efficient cutout-strengthening methods for shear loaded perforated square plates with different slenderness ratios and circular hole diameter to plate width ratios are preliminarily identified.

An Investigation of Hazard Distance in a Series of Hydrogen Jet Fire with the Hyram Tools (수소 누출 시 제트화재 피해 범위에 대한 분석)

  • KANG, BYOUNG WOO;LEE, TAECK HONG
    • Transactions of the Korean hydrogen and new energy society
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    • v.28 no.2
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    • pp.166-173
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    • 2017
  • For commercialization of hydrogen refuelling station (HRS), we need to reduce the clearance distance for jet fire in the real entities in the HRS. Thus, we revisited the current regulations of clearance distance for jet fire in the law. The law in korea has been set up by replica of japan, not by our own scientific basis. Recently, sandia lab developed Hydrogen Risk Assessment Model (HyRAM) tools and we simulated a series of circumstances such as 10 to 850 bar with several leak hole sizes. In 850 bar with 10 mm diameter hole leak cases, it shows $4,981kW/m^2$ at 12 m separation from leak source and $1,774kW/m^2$ at 17 m separation from leak source. In 850 bar with 1 mm diameter leak hole, it shows $0.102kW/m^2$ at 12 m separation and $0.044kW/m^2$ at 17 m separation. Current law may be acceptable with 1 mm hole size with 850 bar.

A Study on the Development and the Monitoring of Micro Hole Drilling Machine (미소경 드릴링 머신의 시작과 감시에 관한 연구)

  • 백인환;정우섭
    • Journal of Advanced Marine Engineering and Technology
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    • v.18 no.4
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    • pp.62-68
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    • 1994
  • Recently, the trends toward reduction in size and weight of industrial products increased the application of micro hole for manufacturing gadgets of high precision and gave rise to a great deal of interest for micro hole drilling M/C. Quite a few research work is performed on micro drilling on domestic basis compared with the tendency of analyzing cutting mechanism, adaptive control, monitoring of generally available drills of diameter greater than 1mm. This study adresses the design, manufacturing and controlling a micro hole drilling M/C with the overload detection instrument and the step feed mechanism. Controlling and monitoring of the drilling process are acomplished on PC basis for more user interfaces and effectiveness. The test machine of the results of this research shows a good foundation for extending further micro hole machining technique.

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Analytical Study on the Optimized Design of Engine Bearings for a Passenger Car (자동차용 엔진베어링의 최적설계에 관한 해석적 연구)

  • Kim, Chung-Kyun;Kim, Han-Goo
    • Tribology and Lubricants
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    • v.25 no.1
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    • pp.1-6
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    • 2009
  • In this paper, the minimum oil film thickness and the maximum oil film pressure of engine bearings have been analyzed by using the elastohydrodynamic theory and Taguchi's design method as functions of the oil groove width, oil hole diameter, oil hole position, and oil supply pressure. The optimized design of the engine bearing f3r an automotive Diesel engine is very important for supporting a load-carrying capacity due to gas pres-sures from the engine combustion chamber and inertia forces of the piston. The optimized design data of engine bearings indicated that the optimized oil groove width and an oil diameter of a engine bearing are 8mm at the speed of 2,000 rpm for a given 4-cylinder Diesel engine. Thus, the oil groove oil groove and an oil hole for high performances of an engine bearing may be considered as major design parameters compared to other design factors, which are strongly related to the minimum oil film thickness and the maximum oil pressure distribution of the engine oil.

The Strength Evaluation on Repaired Plain Woven CFRP Composite with a Circular Hole

  • Kwon, Oh-Heon;Park, Jun-Ho
    • International Journal of Safety
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    • v.8 no.1
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    • pp.1-5
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    • 2009
  • The CFRP composite has unique properties that offer high strength and stiffness, even though it has light weight. Therefore it can be used in many industrial applications. When mechanical fasteners are used for joining composites, high stress concentrations appear near the edge of holes prepared for accommodating structural bolts and rivets. This presence of high stress concentrations can be a source of damage. The aim of this work is to evaluate fracture behavior and patterns of plain woven CFRP with circular hole and repairing patch element. The maximum strength and pattern for the plain woven carbon composite specimen with the repaired circular hole were examined. From the results, we show that repairing of the CFRP composite specimen with ($\pi$) 3~5 mm of circular hole diameter results in load rising effect and the repairing is more effective as bigger hole specimen.

AJM을 이용한 HDM에 의한 잔류응력 계측에 관한 연구 1

  • 이택순
    • Journal of Welding and Joining
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    • v.6 no.3
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    • pp.37-42
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    • 1988
  • The Hole Drilling Method(HDM) is widely used to measure residual stresses in the welded structures. The purpose of this study is to evaluate the accuracy fo measuring residual stresses when drilling the hole by Air-abrasive Jet machine(AJM). Simulated residual stresses wre introduced by applying known stresses to steel bars. These known streses were then compared with measured stresses relaxed from hole drilling. the obtained results are summarized as follows; 1) It was possible to obtain well defined holes with the nozzle designed for this study. 2) If the hole shape is not cylindrical, critical may occur. 3) In the uniaxial strain field, the measurement error of the maximum principal stress was within .+-.10 percent. The orientation angle of the maximum principal stress was within 8.deg. from the given directioin. 4) meausrements were made varying hole depths. Little or no change of stresses occurs since holse were drilled more than the depth of the 0.6 times diameter. 5) The air-abrasive jet machining for drilling holse does not cause appreciable apparent stresses which si critical to measure residual stresses.

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