• Title/Summary/Keyword: deformation strength ($S_D$)

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Characteristics of Pre-Heat Treated Steel for Application to Forging (선조질강 소재의 단조공정 측면에서의 특징)

  • Eom, J.G.;Li, Q.S.;Jang, S.M.;Abn, S.T.;Son, Y.H.;Hyun, S.W.;Kim, H.;Yoon, D.J.;Joun, M.S.
    • Transactions of Materials Processing
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    • v.18 no.6
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    • pp.453-457
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    • 2009
  • In this paper, plastic deformation behaviors of ESW105 and SCM435 steels are revealed by simulations and experiments. ESW105 is the special pre-heat-treated steel characterized by high initial yield strength and negligible strain-hardening behavior. The flow stresses of the two steels for large stain are calculated from tensile tests. Axial and lateral compressions of cylindrical bars are tested and simulated and the deformed shapes are compared to characterize the plastic deformation behaviors of the two materials. A forward extrusion process of a cylindrical bar is also simulated to reveal the difference. It has been shown that there are pretty much difference in plastic flow between ESW105 and SCM435 which causes from the difference in strain-hardening capability, implying that the experience-oriented design rules for common commercial materials may lead to failure in process design when the new material of ESW105 is applied without consideration of its plastic deformation behavior.

Characteristics of Pre-Heat Treated Steel for Application to Forging (선조질강 소재의 단조공정 측면에서의 특징)

  • Eom, J.G.;Li, Q.S.;Jang, S.M.;Ahn, S.T.;Son, Y.H.;Hyun, S.W.;Kim, H.;Yoon, D.J.;Joun, M.S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2009.05a
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    • pp.48-51
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    • 2009
  • In this paper, plastic deformation behaviors of ESW105 and SCM435 steels are revealed by simulations and experiments. ESW105 is the special pre-heat-treated steel characterized by high initial yield strength and negligible strain-hardening behavior. The flow stresses of the two steels for large stain are calculated from tensile tests. Axial and lateral compressions of cylindrical bars are tested and simulated and the deformed shapes are compared to characterize the plastic deformation behaviors of the two materials. A forward extrusion process of a cylindrical bar is also simulated to reveal the difference. It has been shown that there are pretty much difference in plastic flow between ESW105 and SCM435 which causes from the difference in strain-hardening capability, implying that the experience-oriented design rules for common commercial materials may lead to failure in process design when the new material of ESW105 is applied without consideration of its plastic deformation behavior.

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Analysis of Apparatus Variables for Deformation Strength Test of Asphalt Concrete Based on Correlation with Rutting and Prediction Model for Rutting (소성변형과의 상관성 및 추정모델을 통한 변형강도 시험장치 변수 분석)

  • Kim, Kwang-Woo;Lee, Moon-Sup;Kim, Sung-Tae;Lee, Soon-Jae
    • International Journal of Highway Engineering
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    • v.4 no.4 s.14
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    • pp.41-52
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    • 2002
  • This study dealt with analysis of size effect of testing apparatus for Kim test which measures rut resistance characteristics of asphalt mixture under static loading. Two columns in different diameter with each column having different radios of round cut (Curvature) at the bottom were used for testing asphalt mixture. Deformation load ($P_{max}$) and deformation strength ($K_D$) were found to have relatively high correlation with rut depth and dynamic stability of asphalt concrete. Diameter of specimen was not a significant factor in this test. From the statistical correlation analysis with rutting properties, the radius of curvature and diameter of loading column were found to be important factor affecting the results of the test. Among the radios (r) of curvatures, r=0.5cm and 1.0cm showed much higher correlation than the column without curvature, and r=1.0cm being better between the two. The column with diameter of 4cm showed better correlation than diameter of 3cm. Therefore, the column of 4cm diameter with r=1.0cm was found to be the best among various apparatus sizes. Prediction models for rut depth and dynamic stability were developed for each aggregate mixture based on Kim test variables using SAS STEPWISE procedure. Therefore, if this test method is validated through further study, Kim test can be used for selecting asphalt mixture with the highest resistance against permanent deformation.

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High temperature deformation behavior of Sc and Misch metal added Al-Mg alloys (Sc과 Misch Metal을 첨가한 Al-Mg 합금의 고온 변형 거동)

  • Woo, K.D.;Rhy, Y.S.;Kim, S.W.;Kim, D.G.;Yang, C.H.
    • Journal of the Korean Society for Heat Treatment
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    • v.17 no.1
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    • pp.23-28
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    • 2004
  • In this work, the effect of Sc and Mm(misch metal) on the high temperature behavior of Al-Mg alloys was observed. Hardness was increased due to appearance of fine $Al_3Sc$ precipitates. The elongation of Al-Mg-Sc alloy at high temperature was higher than that of Al-Mg-Sc-Mm alloy because Al-Mg-Sc alloy has finer grain sizes than Al-Mg-Sc-Mm alloy. The strain rate sensitivity factor, "m" of Al-Mg-Sc and Al-Mg-Sc-Mm at $475^{\circ}C$ and $1{\times}10^{-2}s^{-1}$ were 0.33 and 0.46, respectively. The activation energy of Al-Mg-Sc and Al-Mg-Sc-Mm alloy for superplastic deformation was 133KJ/mol and 103KJ/mol respectively. The elongation of Al-Mg-Sc alloy at high temperature was decreased by the addition of Mm, but the strength at high temperatures and low strain rate was improved.

A Study on Laser Welding Application of the Cowl Cross Member for Ultra-High Strength Steel (초고장력 강판을 적용한 Cowl Cross Member의 레이저 용접 적용에 관한 연구)

  • Park, Dong Hwan;Yun, Jae Jung;Kim, Kun Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.5
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    • pp.525-531
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    • 2014
  • A cowl cross is a part of the car's instrument panel used to maintain the rigidity of the vehicle body side. The application of laser welding has the benefits of speed and thermal deformation compared to arc welding. An ultra-high strength steel sheet is used to reduce the weight of the vehicle body parts. Generally, formability of such a steel sheet is poor because its elongation is very low. For this reason, a method for cold forming of an ultra-high strength steel sheet is required. This paper describes how to improve the formability and weldability of the ultra-high strength steel sheet. Mechanical tests of this material were also performed to evaluate the welding properties of $CO_2$ (GMAW) and those of laser welding.

Proposal of the Structure Design using SM570TMC for Preventing Deformation Concentration by P-Δ Effect on Lower Story in Steel Ramen (P-Δ 효과에 의한 철골 라멘 하부층 변형집중현상 억제를 위한 SM570TMC 고강도강 혼용 사용 설계제안)

  • Kim, Moon-Jeong
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.3 no.3
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    • pp.31-37
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    • 2012
  • Under the huge seismic loads, there are too many risks about which high-rise buildings lost their lateral stiffness caused by plasticity on frame members. Because of earthquake is important cause to bring the collapes countinue to human's life, many reports examined these phenomenons in various angles. And some of them reported the high possibility about building collapse by deformation concentrations under huge earthquakes. For preventing these phenomenons, researchers suggest some items-such as adding damping devices or strengthen their ductility or stifness. This report suggests choose the method of strengthen building stiffness and suggests the alternative designs using high strength steel-SM570TMC, and provides the results of time-history analysis about the alternative designs for investigation.

A Study on the Static Structural Strength Evaluation of 53ft Liquefied Natural Gas Tank Container (53ft 액화천연가스 탱크 컨테이너의 정적 구조 강도 평가에 관한 연구)

  • Chunsik Shim;Hokyung Kim;Daseul Jeong;Deokyeon Lee;Kangho Kim;Minsuk Kim;Sungkuk Wi;Heechang Noh;Youngbin Kwon;Changseok Hong;Kim Byeonghwa;Cheonghak Kim
    • Journal of the Society of Naval Architects of Korea
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    • v.60 no.4
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    • pp.278-287
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    • 2023
  • This study aims to analyze and evaluate the structural strength of a 53ft Liquefied Natural Gas (LNG) tank container according to International Organization for Standardization (ISO) 1496-3, amidst growing global demand for LNG transportation. The research was conducted in two main stages: structural analysis using Finite Element Analysis (FEA) under various load conditions, and structural strength tests following ISO 1496-3 test procedures. The structural analysis was performed considering different loading conditions to assess the structural safety of the tank container. Calculated stresses were compared with allowable stress under specified load conditions. The structural strength tests were conducted at Mokpo National University's Subsea Umbilical cable Riser Flowline R&D Center, which provided a suitable testing environment. The study found that calculated stresses met the allowable stress under specified load conditions, confirming the structural safety of the tank container. Additionally, the maximum deformation and permanent deformation satisfied the design criteria for all test cases, indicating the container's structural strength meets requirements. The research also contributed valuable data for future structural strength tests of similar products and facilitated the development of safe and efficient LNG transportation solutions by developing effective test procedures in accordance with ISO 1496-3 standards.

Microstructure and Tensile Properties in Low Pressure Cast Al-Si Alloy through Cooling Rate Control

  • Suh, Jun-Young;Park, Sung Jin;Lee, Hee-Kwon;Chang, Si Young
    • Korean Journal of Materials Research
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    • v.30 no.2
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    • pp.51-56
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    • 2020
  • In this study, three kinds of metal chills such as SS400, AC4CH and brass, with different thicknesses of 40 ~ 80 mm, were applied for low pressure casting of Al-Si alloy to control cooling rate. The microstructural characteristics with increasing cooling rate were represented using factors including D1, D2, size of primary α phases and shape factor and size of eutectic Si. The tensile properties were investigated and additionally analyzed based on the microstructural characteristics. As the cooling rate increased, D1, D2, and sizes of primary α phases and eutectic Si apparently decreased and the shape factor of eutectic Si increased to over 0.8. The ultimate tensile strength (UTS) and yield strength (YS) increased with decreasing D1, D2, and size of primary α phases, while elongation increased with decreasing size of eutectic Si and concurrently increasing shape factor of eutectic Si. This indicated that the primary α phases and eutectic Si in Al-Si alloy were refined with increasing cooling rate, resulting in improvement of UTS and YS without sacrificing elongation. After the tensile test, preferential deformation of primary α phases was observed in the Al-Si alloy produced at higher cooling rates of more than 0.1 K/s.

The Production Technology of High Strength and High Toubhness Wear Resistance Steel (고강도 고인성 내마모강의 제조기술)

  • 신정호
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.163-166
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    • 2000
  • The production technology of high strength and toughness wear resistance steel involves attempt to application of severe wear parts for the construction machinery. A well balanced alloy content ensures that optimum tensile properties are achieved for the high strength. After high temperature deformation like as rolling or forging it has bainite microstructure and lower yield rato(under 80%) The effectiveness of the research approach is illustrated with experimental results on good steel cleanliness(O2 :12.2 ppm, 0,004% S, 0.008%, P nonmetalic inclusion dT: 0.10) and excellent mechanical properties (TS$\geq$140kgf/mm2 El $\geq$10% IV$\geq$20j/cm2) Therefore this should be wear resistance steel which develops high strength and high toughness without heat treatment

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Pushover Analysis of Bearing Wall System with Macroscopic Models - For Comparisons of 2D and 3D Analysis Modelling (거시적 모델을 이용한 내력벽 시스템의 Pushover 해석 - 2차원과 3차원 해석 모델링의 비교)

  • Lee, Young-Wook
    • Proceedings of the Korea Concrete Institute Conference
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    • 2006.11a
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    • pp.329-332
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    • 2006
  • To study the effect of the macroscopic TVLEM(Three Vertical Line Element Model) which is developed in 2D, a bearing wall system is selected and 2D and 3D pushover analyses are carried out. In 2D model, the participating width of a flage wall to lateral resistance is modelled based on Paulay's effective width. From the comparisons of roof displacements, 2D model which uses the effective width of flange wall has better prediction and less analysis time than 3D model which has intrinsically the full width of the flange that causes higher stiffness and strength and shorter deformation capacity than 2D model.

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