• Title/Summary/Keyword: defects in 3D printing

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Evaluation of Wear Characteristics of AISI H13 Tool Steel Repaired by Metal 3D Printing (금속 3D 프린팅으로 보수된 AISI H13 금형강 마모특성 평가)

  • Lee, Sung-Yun;Lee, In-Kyu;Jeong, Myeong-Sik;Lee, Jae-Wook;Lee, Seon-Bong;Lee, Sang-Kon
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.4
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    • pp.9-15
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    • 2017
  • In hot forming process, the dies in which excessive worn or crack occurs is reused after repair. Generally hot forming dies are recycled through a welding repair method. Welding repair methods are highly dependent on the skills of engineer. It causes process defects such as dimensional defects and structural defects. Recently, the metal 3D printing method has been applied to the repair of used dies. The aim of this study is to evaluate the wear characteristics of AISI H13 tool steel repaired by 3D printing method. Three kinds of wear specimens were fabricated by using 3D printing, welding, and initial material. A pin-on-disk wear test was carried out to evaluate the wear characteristics. From the result of wear test, the wear characteristics of 3D printing method was superior to that of the welded material, and was similar to that of the initial material.

Didactic Principles Of Education Students 3D-printing

  • Lukianchuk, Iurii;Tulashvili, Yurii;Podolyak, Volodymyr;Horbariuk, Roman;Kovalchuk, Vasyl;Bazyl, Serhii
    • International Journal of Computer Science & Network Security
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    • v.22 no.7
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    • pp.443-450
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    • 2022
  • The method of studying 3D-technologies abroad and in Ukraine is considered. The analysis of educational resources and experience of use of the equipment in branch is carried out. The didactic principles of the educational process for 3D-printing specialists are determined. The use of FDM technology and the ability to minimize the occurrence of defects in the future have been studied. An analysis of the international experience of the educational process of relevant specialists in the field. The content of training for 3D printing specialists has been developed. The experience of using 3D-technologies is described and the list of recommendations for elimination of defects during production of products by means of additive technologies is made. The recommendations will be useful not only for beginners, but also for experienced professionals in additive technologies. The need to study such experience is the main condition for the development of enterprises in Ukraine that plan to automate their own production. A 3D printing engineer must know the basics of economics and marketing, because his responsibilities include optimizing workflows to reduce the cost and speed up printing. Therefore, the knowledge gained from practical experience presented and in building for learning 3D printing engineers by the authors will be important.

Cranioplasty for Multilobular Osteochondrosarcoma Using 3-Dimensional Printing Technology in Dogs: A Report of Two Cases with a Long-Term Follow-Up

  • Heo, Seong-Hyeon;Lee, Hae-Beom;Jeong, Jae-Min;Jeon, Young-Jin;Kim, Dae-Hyun;Jeong, Seong-Mok;Roh, Yoon-Ho
    • Journal of Veterinary Clinics
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    • v.39 no.5
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    • pp.246-252
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    • 2022
  • Multilobular osteochondrosarcoma (MLO) reportedly has a good prognosis after complete resection. This study reports the successful treatment of MLO in two dogs using 3-dimensional (3D) printing technology. A nine-year-old castrated male Maltese (Case 1) and a five-year-old castrated male poodle (Case 2) both presented with a mass in the skull. Diagnostic imaging revealed a cranial mass arising from the cranio-orbital and parieto-occipital bones. The masses were resected using 3D-printed osteotomy guides, and the resulting defects were reconstructed using 3D-printed patient-specific implants. Histopathological results confirmed the resection of MLOs with clean margins. Patients routinely recover from surgery without complications. To date, the two patients remain alive without clinical signs of tumor recurrence at 20 and 12 months postoperatively, respectively. In the management of MLO in dogs, 3D printing technology can allow accurate tumor resection, reduced surgical time, and successful reconstruction of large defects.

A Study on Real-Time Defect Detection System Using CNN Algorithm During Scaffold 3D Printing (CNN 알고리즘을 이용한 인공지지체의 3D프린터 출력 시 실시간 출력 불량 탐지 시스템에 관한 연구)

  • Lee, Song Yeon;Huh, Yong Jeong
    • Journal of the Semiconductor & Display Technology
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    • v.20 no.3
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    • pp.125-130
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    • 2021
  • Scaffold is used to produce bio sensor. Scaffold is required high dimensional accuracy. 3D printer is used to manufacture scaffold. 3D printer can't detect defect during printing. Defect detection is very important in scaffold printing. Real-time defect detection is very necessary on industry. In this paper, we proposed the method for real-time scaffold defect detection. Real-time defect detection model is produced using CNN(Convolution Neural Network) algorithm. Performance of the proposed model has been verified through evaluation. Real-time defect detection system are manufactured on hardware. Experiments were conducted to detect scaffold defects in real-time. As result of verification, the defect detection system detected scaffold defect well in real-time.

Skull Reconstruction with Custom Made Three-Dimensional Titanium Implant

  • Cho, Hyung Rok;Roh, Tae Suk;Shim, Kyu Won;Kim, Yong Oock;Lew, Dae Hyun;Yun, In Sik
    • Archives of Craniofacial Surgery
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    • v.16 no.1
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    • pp.11-16
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    • 2015
  • Background: Source material used to fill calvarial defects includes autologous bones and synthetic alternatives. While autologous bone is preferable to synthetic material, autologous reconstruction is not always feasible due to defect size, unacceptable donor-site morbidity, and other issues. Today, advanced three-dimensional (3D) printing techniques allow for fabrication of titanium implants customized to the exact need of individual patients with calvarial defects. In this report, we present three cases of calvarial reconstructions using 3D-printed porous titanium implants. Methods: From 2013 through 2014, three calvarial defects were repaired using custom-made 3D porous titanium implants. The defects were due either to traumatic subdural hematoma or to meningioma and were located in parieto-occipital, fronto-temporo-parietal, and parieto-temporal areas. The implants were prepared using individual 3D computed tomography (CT) data, Mimics software, and an electron beam melting machine. For each patient, several designs of the implant were evaluated against 3D-printed skull models. All three cases had a custom-made 3D porous titanium implant laid on the defect and rigid fixation was done with 8 mm screws. Results: The custom-made 3D implants fit each patient's skull defect precisely without any dead space. The operative site healed without any specific complications. Postoperative CTs revealed the implants to be in correct position. Conclusion: An autologous graft is not a feasible option in the reconstruction of large calvarial defects. Ideally, synthetic materials for calvarial reconstruction should be easily applicable, durable, and strong. In these aspects, a 3D titanium implant can be an optimal source material in calvarial reconstruction.

Determination of Optimal Adhesion Conditions for FDM Type 3D Printer Using Machine Learning

  • Woo Young Lee;Jong-Hyeok Yu;Kug Weon Kim
    • Journal of Practical Engineering Education
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    • v.15 no.2
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    • pp.419-427
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    • 2023
  • In this study, optimal adhesion conditions to alleviate defects caused by heat shrinkage with FDM type 3D printers with machine learning are researched. Machine learning is one of the "statistical methods of extracting the law from data" and can be classified as supervised learning, unsupervised learning and reinforcement learning. Among them, a function model for adhesion between the bed and the output is presented using supervised learning specialized for optimization, which can be expected to reduce output defects with FDM type 3D printers by deriving conditions for optimum adhesion between the bed and the output. Machine learning codes prepared using Python generate a function model that predicts the effect of operating variables on adhesion using data obtained through adhesion testing. The adhesion prediction data and verification data have been shown to be very consistent, and the potential of this method is explained by conclusions.

Application of 3D printing technology for rehabilitating maxillary defects (악안면 결손 환자에서 3D printing을 이용한 보철 수복 증례)

  • Cho, Young-Eun;Ohkubo, Chikahiro;Park, Eun-Jin
    • The Journal of Korean Academy of Prosthodontics
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    • v.58 no.4
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    • pp.349-355
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    • 2020
  • The use of an obturator prosthesis for patients with maxillary defects is a common treatment method to improve their oral function and achieve esthetic satisfaction. However, due to various difficulties and complexities, conventional methods for fabricating dental obturators continue to pose a challenge for dentists and patients, as well as laboratory technicians. CAD-CAM technologies may make it simple to fabricate maxillofacial prostheses including hollow obturators, which could improve comfort for clinicians by reducing burdensome manipulations. In addition, patients without a specialist in their vicinity will be able to be treated via cooperation between a nearby general practitioner and a distant prosthodontist. The aim of this clinical report is to investigate the possibility of using digitally fabricated maxillofacial prostheses that can be designed in one location, and manufactured in another in clinical situations.

Enhancement of Thermoelectric Performance in Spark Plasma Sintered p-Type Bi0.5Sb1.5Te3.0 Compound via Hot Isostatic Pressing (HIP) Induced Reduction of Lattice Thermal Conductivity (열간등방가압 공정을 통한 P형 Bi0.5Sb1.5Te3.0 소결체의 격자 열전도도 감소 및 열전 특성 향상)

  • Soo-Ho Jung;Ye Jin Woo;Kyung Tae Kim;Seungki Jo
    • Journal of Powder Materials
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    • v.30 no.2
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    • pp.123-129
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    • 2023
  • High-temperature and high-pressure post-processing applied to sintered thermoelectric materials can create nanoscale defects, thereby enhancing their thermoelectric performance. Here, we investigate the effect of hot isostatic pressing (HIP) as a post-processing treatment on the thermoelectric properties of p-type Bi0.5Sb1.5Te3.0 compounds sintered via spark plasma sintering. The sample post-processed via HIP maintains its electronic transport properties despite the reduced microstructural texturing. Moreover, lattice thermal conductivity is significantly reduced owing to activated phonon scattering, which can be attributed to the nanoscale defects created during HIP, resulting in an ~18% increase in peak zT value, which reaches ~1.43 at 100℃. This study validates that HIP enhances the thermoelectric performance by controlling the thermal transport without having any detrimental effects on the electronic transport properties of thermoelectric materials.

A study on the injection mold design application method of CAE mold analysis data (CAE 성형해석 데이터의 사출금형 설계 활용 방법에 관한 연구)

  • Nam, Seung-Don
    • Design & Manufacturing
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    • v.13 no.3
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    • pp.29-34
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    • 2019
  • Cell phone injection is characterized by its small size and thinness. In addition, the product has a short cycle time, requiring a very short production schedule. To produce more accurate products faster, data from experience in producing similar products is required. In this study, two mobile phone models are presented. In this study, the quality problems caused by molding analysis and actual injection molding were analyzed and made into a database. As a result, it was considered that all the defects in the molding analysis do not affect the product in some cases, rather than appear as defects in the actual product. All defects shown in the molding analysis can be made into a database, and based on this data, it will be possible to obtain an effect that can predict more accurately whether it will cause problems after injection.

Effect of Photo Initiator Content and Light Exposure Time on the Fabrication of Al2O3 Ceramic by DLP-3D Printing Method (광개시제 함량과 노광 시간이 DLP기반 알루미나 3D 프린팅 공정에 미치는 영향)

  • Kim, Kyung Min;Jeong, Hyeondeok;Han, Yoon Soo;Baek, Su-Hyun;Kim, Young Do;Ryu, Sung-Soo
    • Journal of Powder Materials
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    • v.26 no.4
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    • pp.327-333
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    • 2019
  • In this study, a process is developed for 3D printing with alumina ($Al_2O_3$). First, a photocurable slurry made from nanoparticle $Al_2O_3$ powder is mixed with hexanediol diacrylate binder and phenylbis(2,4,6-trimethylbenzoyl) phosphine oxide photoinitiator. The optimum solid content of $Al_2O_3$ is determined by measuring the rheological properties of the slurry. Then, green bodies of $Al_2O_3$ with different photoinitiator contents and UV exposure times are fabricated with a digital light processing (DLP) 3D printer. The dimensional accuracy of the printed $Al_2O_3$ green bodies and the number of defects are evaluated by carefully measuring the samples and imaging them with a scanning electron microscope. The optimum photoinitiator content and exposure time are 0.5 wt% and 0.8 s, respectively. These results show that $Al_2O_3$ products of various sizes and shapes can be fabricated by DLP 3D printing.