• Title/Summary/Keyword: defect engineering

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The ISO/TS16949 the research regarding the application instance of the development technique for a APQP zero defect attainment (ISO/TS16949 APQP Zero Defect 달성을 위한 개발기법의 적용사례에 관한 연구)

  • Moon, Chan-Oh
    • Management & Information Systems Review
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    • v.22
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    • pp.211-229
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    • 2007
  • The ISO/TS16949 APQP goal of defect prevention and decrease of spread waste, is the customer satisfaction which leads a continuous improvement and profit creation. The quality expense where the most is caused by but with increase of production initial quality problem occurrence is increasing to is actuality. Like this confirmation amendment. with the problem which is forecast in the place development at the initial stage which it does completeness it does not confront not to be able, production phase to be imminent, the problem accumulates and it talks the development shedding of which occurs. In opposition, prediction confrontation. is forecast in development early stage to and it is a structure which does not occur a problem to production early stage. Like this development is a possibility of accomplishing competitive company from production phase. Which attains an goal of, chance cause it leads a APQP activity (common cause) with special cause prevention & detection the connection characteristic of the focus technique against a interaction is important. And the customer requirement satisfaction and must convert a APQP goal of attainment at the key characteristics action step. (1) The Prevention - with Design FMEA application prevention of the present design management/detection, (2) the Detection (prevention/detection) - with Process FMEA application prevention of the present process control/detection, (3) Special Cause - statistical process control (SPC) 4M cause spread removal, (4) Common Cause - statistical process control (SPC) the nothing zero defect which leads the continuous improvement back of spread with application it will be able to attain with application.

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CFRP Drilling Experiments: Investigation on Defect Behaviors and Material Interface Detection for Minimizing Delamination (탄소섬유복합재 가공의 결함특성 및 결함 저감을 위한 경계검출)

  • Kim, Gyuho;Ha, Tae In;Lee, Chan-Young;Ahn, Jae Hoon;Kim, Joo-Yeong;Min, Byung-Kwon;Kim, Tae-Gon;Lee, Seok-Woo
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.6
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    • pp.453-458
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    • 2016
  • CFRP (Carbon Fiber Reinforced Plastic) and CFRP-metal stacks have recently been widely used in the aerospace and automobile industries. When CFRP is machined by a brittle fracture mechanism, defect generation behaviors are different from those associated with metal cutting. The machining quality is strongly dependent on the properties of CFRP materials. Therefore, process control for CFRP machining is necessary to minimize the defects of differently manufactured CFRPs. In this study, defects in drilling of CFRP substrates with a variety of fiber directions and resin types are compared with respect to thrust force. An experimental study on material interface detection is carried out to investigate its benefits in process control.

Technology for the Detection of Corrosion Defects in Buried Pipes of Nuclear Power Plants with 3D FEM (3D 유한요소법을 이용한 원전 매설배관 부식결함 탐상기술 개발)

  • Kim, Jae-Won;Lim, Bu-Taek;Park, Heung-Bae;Chang, Hyun-Young
    • Corrosion Science and Technology
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    • v.17 no.6
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    • pp.292-300
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    • 2018
  • The modeling of 3D finite elements based on CAD data has been used to detect sites of corrosion defects in buried pipes. The results generated sophisticated profiles of electrolytic potential and vectors of current distributions on the earth surface. To identify the location of defects in buried pipes, the current distribution on the earth surface was projected to a plane of incidence that was identical to the pipe locations. The locations of minimum electrolytic potential value were found. The results show adequate match between the locations of real and expected defects based on modeling. In addition, the defect size can be calculated by integrating the current density curve. The results show that the defect sizes were $0.74m^2$ and $0.69m^2$, respectively. This technology may represent a breakthrough in the detection of indirect damage in various cases involving multiple defects in size and shape, complex/cross pipe systems, multiple anodes and stray current.

A Study of the reduction of Microscratch using Filter in oxide chemical Mechanical Polishing(CMP) Process (Oxide CMP 공정에서 Slurry Filter을 사용한 Microscratch 감소에 관한 연구)

  • Kim, Sang-Yong;Seo, Yong-Jin;Kim, Tae-Hyung;Lee, Woo-Sun;Chung, Hun-Sang;Kim, Chang-Il;Chang, Eui-Goo
    • Proceedings of the KIEE Conference
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    • 1999.07d
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    • pp.1888-1890
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    • 1999
  • In this work, we have systematically studied the effects of filtration and the defect trend as a function of polished wafer count using various filters in Inter-Metal Dielectric(IMD) CMP. The filter Installation in CMP polisher makes defect reduced after IMD CMP. As a result of formation micro-scratches, it shows that slurry filter plays an important role in determining consumable pad lifetime. The filter lifetime is dominated by the defects. We have acknowledged slurry filter lifetime is fixed by the degree of generating defects.

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Surface Defect Detection Using CNN (CNN을 활용한 표면 결함 검출)

  • Kang, Hyeon-Woo;Kim, Soo-Bin;Oh, Joon-taek;Lee, Chang-Hyun;Lee, Hyun-Ji;Lee, Sang-Mock;Park, Seung-Bo
    • Proceedings of the Korean Society of Computer Information Conference
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    • 2021.07a
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    • pp.45-46
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    • 2021
  • 본 논문에서는 제조산업의 제품 품질검사의 자동화를 위한 딥러닝 기법을 제안하고 모델의 성능 최적화를 위한 특징 추출 필터의 크기를 비교한다. 이미지 특징을 자동 추출할 수 있는 CNN을 사용하여 전문인력 없이 제품의 표면 결함을 검출하고 제품의 적합성을 판단할 수 있는 이미지 처리 알고리즘을 구축하고 산업 현장에 적용하기 위한 검증 지표로 검출 정확도와 연산속도를 측정하여 결함 검출 알고리즘의 성능을 확인한다. 또한 연산량에 따른 성능 비교를 위해 필터의 크기에 따른 CNN의 성능을 비교하여 결함 검출 알고리즘의 성능을 최적화한다. 본 논문에서는 커널의 크기를 다르게 적용했을 때 빠른 연산으로 높은 정확도의 검출 결과를 얻었다.

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Defect-related yellowish emission of un doped ZnO/p-GaN:Mg heterojunction light emitting diode

  • Han, W.S.;Kim, Y.Y.;Ahn, C.H.;Cho, H.K.;Kim, H.S.;Lee, J.H.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.327-327
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    • 2009
  • ZnO with a large band gap (~3.37 eV) and exciton binding energy (~60 meV), is suitable for optoelectronic applications such as ultraviolet (UV) light emitting diodes (LEDs) and detectors. However, the ZnO-based p-n homojunction is not readily available because it is difficult to fabricate reproducible p-type ZnO with high hall concentration and mobility. In order to solve this problem, there have been numerous attempts to develop p-n heterojunction LEDs with ZnO as the n-type layer. The n-ZnO/p-GaN heterostructure is a good candidate for ZnO-based heterojunction LEDs because of their similar physical properties and the reproducible availability of p-type GaN. Especially, the reduced lattice mismatch (~1.8 %) and similar crystal structure result in the advantage of acquiring high performance LED devices. In particular, a number of ZnO films show UV band-edge emission with visible deep-level emission, which is originated from point defects such as oxygen vacancy, oxygen interstitial, zinc interstitial[1]. Thus, defect-related peak positions can be controlled by variation of growth or annealing conditions. In this work, the undoped ZnO film was grown on the p-GaN:Mg film using RF magnetron sputtering method. The undoped ZnO/p-GaN:Mg heterojunctions were annealed in a horizontal tube furnace. The annealing process was performed at $800^{\circ}C$ during 30 to 90 min in air ambient to observe the variation of the defect states in the ZnO film. Photoluminescence measurements were performed in order to confirm the deep-level position of the ZnO film. As a result, the deep-level emission showed orange-red color in the as-deposited film, while the defect-related peak positions of annealed films were shifted to greenish side as increasing annealing time. Furthermore, the electrical resistivity of the ZnO film was decreased after annealing process. The I-V characteristic of the LEDs showed nonlinear and rectifying behavior. The room-temperature electroluminescence (EL) was observed under forward bias. The EL showed a weak white and strong yellowish emission colors (~575 nm) in the undoped ZnO/p-GaN:Mg heterojunctions before and after annealing process, respectively.

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Antenna Gain Enhancement Using FSS(Frequency Selective Surface) with Defect Mode Characteristic (결함 모드 특성을 갖는 주파수 선택적 표면에 의한 안테나 이득 향상)

  • Kim, June-Hyong;Nam, Sung-Soo;Cho, Tae-Joon;Lee, Hong-Min
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.20 no.2
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    • pp.147-153
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    • 2009
  • In this paper, FSS(Frequency Selective Surface) using defect mode characteristic is proposed. The unit cell using defect mode characteristic of the proposed FSS is offered lower resonant frequency in the same cell size. The number of suitable array is optimized 13 by 13. Also, the patch antennas operated in WCDMA(Wideband Code Division Multiple Access) Tx band and Rx band are designed for the comparison. The gain value of proposed FSS-1 complex structure (the patch antenna of Tx band and FSS) is improved 3.3 dB from 9.98 dBi to 13.28 dBi in Tx band. The gain value of proposed FSS-2 complex structure(the patch antenna of Rx band and FSS) is improved 5.53 dB from 9.81 dBi to 15.34 dBi in Rx band. Also the measured impedance bandwidth($VSWR{\leq}2$) of manufactured $13{\times}13$ array antenna is from 337 MHz(1.87 to 2.21 GHz). The measured radiation gain is 11.39 dBi(1.94 GHz), 13.11 dBi(2.05 GHz), 11.09 dBi(2.14 GHz). The measured radiation efficiency is 81 %. Because the proposed FSS structure has more higher gain, it will be applied to antenna of WCDMA repeater system.

A study on the biodegradable novel chitosan nanofiber membrane as a possible tool for guided bone regeneration (키토산 나노 차폐막의 골조직 재생유도 능력에 관한 조직학적 연구)

  • Shin, Seung-Yun;Park, Ho-Nam;Kim, Kyoung-Hwa;Lee, Seung-Jin;Park, Yoon-Jeong;Ku, Young;Rhyu, In-Chul;Han, Soo-Boo;Chung, Chong-Pyoung
    • Journal of Periodontal and Implant Science
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    • v.34 no.3
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    • pp.543-549
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    • 2004
  • Chitosan has been widely researched as bone substitution materials and membranes in orthopedic/periodontal applications. Chitosan nanofiber membrane was fabricated by chitosan nanofiber using electrospinning technique. The structure of the membrane is nonwoven, three-dimensional, porous, and nanoscale fiber-based matrix. The aim of this study was to evaluate the biocompatibility of chitosan nanofiber membrane and to evaluate its capacity of bone regeneration in rabbit calvarial defect. Ten mm diameter round cranial defects were made and covered by 2 kinds of membranes (Gore-Tex membrane, chitosan nanofiber membrane) in rabbits. Animals were sacrificed at 4 weeks after surgery. Decalcified specimens were prepared and observed by microscope. Chitosan nanofiber membrane maintained its shape and space at 4 weeks. No inflammatory cells were seen on the surface of the membrane. In calvarial defects, new bone bridges were formed at all defect areas and fused to original old bone. No distortion and resorption was observed in the grafted chitosan nanofiber membrane. However bone bridge formation and new bone formation at the center of the defect could not be seen in Gore-Tex membranes. It is concluded that the novel membrane made of chitosan nanofiber by electrospinning technique may be used as a possible tool for guided bone regeneration.

Developing Countermeasure Model to Prevent Planned Lawsuit on Apartment Construction Defects (공동주택 하자기획소송에 대한 건설사 사전 대응 모델 개발)

  • Cho, Youngsun;Cha, Heesung;Kim, Kyungrai;Hwang, Youngkyu;Shin, Dongwoo
    • Korean Journal of Construction Engineering and Management
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    • v.15 no.3
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    • pp.74-82
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    • 2014
  • The proportion of apartment housing has been increased to solve the housing problems resulted from rapid growth in urban population and urban economy. With the increase in apartment's proportions and the concern about quality of housing, the contractors have made efforts to satisfy the customers in improving the quality of housing. Despite these efforts, the conflicts between the contractor and the customers are getting serious. Also the disputes and the litigation of defect are increasing because of the contractor's negative treatment and inadequate countermeasure. In this study the defect lawsuits which bring actions against the contractors are collected and analyzed. And then the strategic countermeasures are proposed according to the classifying the type of defect and size. The suggested countermeasure model before the defects are resulted is expected to contribute in developing the contractors strategies to reduce the conflicts against customers.