• Title/Summary/Keyword: defect engineering

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Automation of Fuel Filter Manufacturing Process Via IT Convergence (IT융합기반의 연료필터 제조공정 자동화)

  • Yun, Suck-Chang;Han, Woo-Hyun;Yoon, Dal-Hwan
    • Journal of IKEEE
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    • v.19 no.1
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    • pp.64-72
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    • 2015
  • In this paper, we have developed the gantry automation system via information technology (IT) to improve the productivity of fuel filter manufacturing process. The monitoring system of manufacturing process plays an important role in analyzing the defective products as well as improving the production yield rate. The experimental results of 3 months with 10000 samples validate that the error rate is decreased from 0.65 % to 0.45 %. Also, the defect of raw material is decreased via monitoring of material tools which can notify the time for replacement and accurate insertion of raw materials to the loader. The productivity is increased by reducing the process time from 94.7 sec to 78.8 sec per raw material through comparing the whole manufacturing courses : from inserting of raw material to outcome of product. The process time is decreased by 20.2 % by automation of inserting and outcome course. Moreover, safety of worker as well as reduction of transfer time are highly related with increase of productivity.

Electrical characteristics of 4H-SiC MIS Capacitors With Ni/CNT/SiO2 Structure (Ni/CNT/SiO2 구조의 4H-SiC MIS 캐패시터의 전기적 특성)

  • Lee, Taeseop;Koo, Sang-Mo
    • Journal of IKEEE
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    • v.18 no.4
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    • pp.620-624
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    • 2014
  • In this study, the electrical characteristics of Ni/CNT/$SiO_2$ structures were investigated in order to analyze the mechanism of carbon nanotubes in 4H-SiC MIS device structures. We fabricated 4H-SiC MIS capacitors with or without carbon nanotubes. Carbon nanotubes were dispersed by isopropyl alcohol. The capacitance-voltage (C-V) is characterized at 300 to 500K. The experimental flat-band voltage ($V_{FB}$) shift was positive. Near-interface trapped charge density and oxide trapped charge density values of Ni/CNT/$SiO_2$ structure were less than values of reference samples. With increasing temperature, the flat-band voltage was negative. It has been found that its oxide quality is related to charge carriers or defect states in the interface of 4H-SiC MIS capacitors. Gate characteristics of 4H-SiC MIS capacitors can be controlled by carbon nanotubes between Ni and $SiO_2$.

Enhanced pH Response of Solution-gated Graphene FET by Using Vertically Grown ZnO Nanorods on Graphene Channel

  • Kim, B.Y;Jang, M.;Shin, K.-S.;Sohn, I.Y;Kim, S.-W.;Lee, N.-E
    • Proceedings of the Korean Vacuum Society Conference
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    • 2014.02a
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    • pp.434.2-434.2
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    • 2014
  • We observe enhanced pH response of solution-gated field-effect transistors (SG-FET) having 1D-2D hybrid channel of vertical grown ZnO nanorods grown on CVD graphene (Gr). In recent years, SG-FET based on Gr has received a lot of attention for biochemical sensing applications, because Gr has outstanding properties such as high sensitivity, low detection limit, label-free electrical detection, and so on. However, low-defect CVD Gr has hardly pH responsive due to lack of hydroxyl group on Gr surface. On the other hand, ZnO, consists of stable wurtzite structure, has attracted much interest due to its unique properties and wide range of applications in optoelectronics, biosensors, medical sciences, etc. Especially, ZnO were easily grown as vertical nanorods by hydrothermal method and ZnO nanostructures have higher sensitivity to environments than planar structures due to plentiful hydroxyl group on their surface. We prepared for ZnO nanorods vertically grown on CVD Gr (ZnO nanorods/Gr hybrid channel) and to fabricate SG-FET subsequently. We have analyzed hybrid channel FETs showing transfer characteristics similar to that of pristine Gr FETs and charge neutrality point (CNP) shifts along proton concentration in solution, which can determine pH level of solution. Hybrid channel SG-FET sensors led to increase in pH sensitivity up to 500%, compared to pristine Gr SG-FET sensors. We confirmed plentiful hydroxyl groups on ZnO nanorod surface interact with protons in solution, which causes shifts of CNP. The morphology and electrical characteristics of hybrid channel SG-FET were characterized by FE-SEM and semiconductor parameter analyzer, respectively. Sensitivity and sensing mechanism of ZnO nanorods/Gr hybrid channel FET will be discussed in detail.

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A study on the choice of the best method of construction for building insulation and waterproof (건축물의 단열방수의 최적 공법및 구법 선정 방법론에 관한 연구)

  • Lee, Sung-Goo;Park, Tae-Keun
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2006.11a
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    • pp.654-658
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    • 2006
  • To solve some problems that reveals in the exiting stickiness problem of the housetop, the housetop finishing impact layer can be displaced by the existing concrete block. By doing in this way, this need is rising that the excess cost should be reduced and the materials should be recycled in repairing. According to the above, this study is going to suggest the basic data on building and using of the dry process method by estimating and analyzing a overall determinate quantity through the experiment on the insulation performance among the capacity items on the outside insulation waterproof dry process suggested. In addition, choosing the building method according to the use, the peculiar property and the importance of the building can be possible by analyzing the defect causes happening in the rooftop insulation and waterproof, suggesting the better method and classifying the most proper choosing methods for the need of the building according to the importance of the main factors.

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A Study of Crack Shape Analysis based on Properties of Member in Apartment Exterior Wall (부재속성에 따른 균열 형상 분석에 관한 연구 - 공동주택 외벽 균열을 중심으로 -)

  • Kim, Man-Jang
    • Korean Journal of Construction Engineering and Management
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    • v.16 no.3
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    • pp.143-151
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    • 2015
  • The Crack, occurred in the concrete structure, is a major cause of function deterioration such as strength, durability and waterproof. Therefore the need for crack reduction will continue as long as there is concrete structure. But, it is not easy to reduce or prevent crack cause of impact factor of it. There are so many factors of crack such as material, construction and maintenance environment, and structure, and these are acting in combination. So, this study derives a correlation between the cracks and members through reviewing member crack occurred. And member's attribute, related crack, is analyzed by it. It consider that the basic attribute of member is similar when its requirements are similar. Through this study, therefore, foundation of countermeasure of crack will be provided by prediction of crack shape through member's attribute.

A Study on Determinants of Stockpile Ammunition using Data Mining (데이터 마이닝을 활용한 장기저장탄약 상태 결정요인 분석 연구)

  • Roh, Yu Chan;Cho, Nam-Wook;Lee, Dongnyok
    • Journal of Korean Society for Quality Management
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    • v.48 no.2
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    • pp.297-307
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    • 2020
  • Purpose: The purpose of this study is to analyze the factors that affect ammunition performance by applying data mining techniques to the Ammunition Stockpile Reliability Program (ASRP) data of the 155mm propelling charge. Methods: The ASRP data from 1999 to 2017 have been utilized. Logistic regression and decision tree analysis were used to investigate the factors that affect performance of ammunition. The performance evaluation of each model was conducted through comparison with an artificial neural networks(ANN) model. Results: The results of this study are as follows; logistic regression and the decision tree analysis showed that major defect rate of visual inspection is the most significant factor. Also, muzzle velocity by base charge and muzzle velocity by increment charge are also among the significant factors affecting the performance of 155mm propelling charge. To validate the logistic regression and decision tree models, their classification accuracies have been compared with the results of an ANN model. The results indicate that the logistic regression and decision tree models show sufficient performance which conforms the validity of the models. Conclusion: The main contribution of this paper is that, to our best knowledge, it is the first attempt at identifying the significant factors of ASPR data by using data mining techniques. The approaches suggested in the paper could also be extended to other types ammunition data.

Thickness and Annealing Effects on the Thermoelectric Properties of N-type $Bi_2Te_{2.4}Se_{0.6}$ Thin Films (N형 $Bi_2Te_{2.4}Se_{0.6}$ 박막의 열전 특성에 미치는 두께 및 열처리 효과)

  • Kim Il-Ho;Jang Kyung-Wook
    • Journal of the Korean Vacuum Society
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    • v.14 no.3
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    • pp.153-158
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    • 2005
  • The effective mean free path model was adopted to examine the thickness effect on the thermoelectric properties of flash-evaporated n-type $Bi_2Te_{2.4}Se_{0.6}$ thin films. Annealing effects on the electron concentration and mobility were also studied, and their variations were analyzed in conjunction with antisite defects. Seebeck coefficient and electrical resistivity versus inverse thickness showed a linear relationship, and the mean free path was found to be $5120\AA$ Electron mobility was increased by annealing treatment and electron concentration was decreased considerably due to reduction of antisite defects, so that electrical conductivity was decreased and Seebeck coefficient was increased. When annealed at 473k for 1 hour, Seebeck coefficient and electrical conductivity were $-200\;\mu V/k\;and\;510\omega^{-1}cm^{-1}$, respectively. Therefore, the thermoelectric power factor was improved to be $20\times10^{-4}\;W/(mK^2)$.

Analysis of Impact Behavior of Al-Alloy Castings Considering Internal Defects (내부 결함을 포함한 주조 알루미늄 합금의 충격 거동 해석)

  • Jo, Seong-Woo;Kwak, Si-Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.12
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    • pp.1599-1604
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    • 2012
  • In general, internal defects, such as shrinkage in casting, cause stress concentration and can be a starting point for cracks. Therefore, it is important to understand the effects of internal defects on the mechanical properties including the impact behavior. This study aim is to evaluate the effects of internal casting defects on the impact performance of Al-alloy castings. Both an experimental method and computational analysis were used to achieve the research objective. The internal defects in the casting were scanned using an industrial CT scanner, and their shape was simplified using ellipsoidal primitives for impact analysis. The good agreement between the experimental and computer simulation results verified the reliability of the proposed computational method for the FEA of casting components with internal defects.

Rotary Bending Fatigue Characteristics According to Optimal Friction Welding of SF45 to SM45C Steel Bars (SF45와 SM45C의 마찰용접 최적화에 따른 회전굽힘피로 특성)

  • Kong, Yu Sik;Park, Young Whan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.3
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    • pp.219-224
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    • 2017
  • A study on dissimilar friction-welded joints was performed for cam shaft applications using solid bar samples, 20mm in diameter, of forging steel(SF45) and carbon steel(SM45C). The main parameters of friction welding such as tensile tests, Vickers hardness surveys of the bond of area, the heat affected zone (HAZ), and the observation of microstructure were investigated to ensure a good quality of friction welding through visual observations. The specimens were tested as-welded and post weld heat treatment(PWHT). This paper deals with optimizing the welding conditions and analyzing various rotary bending fatigue test(RBFT) properties about heat-treated base metal(BM), as-welded and PWHT. Consequently, two materials for friction welding are strongly mixed with a well-combined structure of micro-particles without any molten material, particle growth, or any defect. Moreover, the fatigue limit of BM(SF45) and PWHT for the RBFT were observed as 180MPa and 250MPa, respectively. It was confirmed that the PWHT causes approximately 40% improvement in the fatigue limit when compared to the BM(SF45).

A Study of Weldability for Pure Titanium by Nd:YAG Laser(IV) - Lap Welding and Application for Heat Exchanger - (순티타늄판의 Nd:YAG 레이저 용접성에 관한 연구(IV) - 겹치기 용접 및 실물 열교환기로의 적용 -)

  • Kim, Jong-Do;Kwak, Myung-Sub;Lee, Chang-Je;Kil, Byung-Lea
    • Journal of Welding and Joining
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    • v.28 no.1
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    • pp.66-71
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    • 2010
  • With large specific strength and outstanding corrosion resistance and erosion resistance in sea water, titanium and titanium alloy are widely used in heat exchanger production. In particular, pure titanium demonstrates outstanding molding performance and may be considered optimal for production of heat exchanger. Since titanium is very vulnerable to oxidation and embrittlement during welding, processes with less heat input are widely used, and laser welding is widely applied by considering production performance and shield etc in atmosphere. So far, 1st report and 2nd report compared and analyzed embrittlement degrees by bead colors of weldment through oxygen and nitrogen quantitative analysis and hardness measurement, and evaluated welding performance and mechanical properties of butt welding. This study evaluated field applicability of lap welding to heat exchange plate of LPG re-liquefaction device for ships through tensile stress test, hardness test and internal pressure test etc after deducing optimal weding condition and applying to actual heat exchange plate. In bead overlap area, the experiment produced sound welds with no porosity or defect by increasing and decreasing laser power, and tensile-shear test results indicated virtually the same tension and yield strength as base metal. As a result of measuring hardness at lateral cross section and bead overlap zone of actual heat exchanger welds, hardness difference within 20Hv was produced at base metal, HAZ and weldment, and as a result of pneumatic and hydraulic pressure test, no leakage occurred.