• Title/Summary/Keyword: defect engineering

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A Study on Couplant Medium Improvement for Ultrasonic Inspection System with Water Immersion to Detect Weld Defects (용접결함 검사용 수침식초음파탐상기의 매질개선연구)

  • Jung, Dal-Woo;Choi, Nak-Sam;Park, Yong-Bae
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.5
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    • pp.8-14
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    • 2008
  • For nondestructive inspection of electron beam (EB) welding part in automotive power transmission assembly, a pulse-echo ultrasonic testing apparatus in water immersion has been applied using the ultrasonic waves with a frequency of 10MHz. However various problems have appeared during the ultrasonic inspection, which led to some significant mistakes in automatic quality evaluation of the welding parts. Experimental study showed that the state of water couplant medium containing some amount of contaminants, rusts and anti-corrosion agents had considerable influences on the reduction of ultrasonic amplitudes during wave propagation. The amplitude reduction depending on the coupling medium state could bring about some mis-diagnoses for defects in the welding parts. The results proposed that for a reliable inspection of defects in welds the state of water medium should be kept in about 15 volume fractions (vol.%) of anti-corrosion agents and in minimized contaminants.

A study on the motivation analysis and prevantion of incendiary crime (방화범죄의 동기분석 및 대책에 관한 연구)

  • Kim, Soo-Jin;Kim, Soo-Jin
    • Proceedings of the Korea Institute of Fire Science and Engineering Conference
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    • 2010.04a
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    • pp.207-230
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    • 2010
  • Nowadays, the arson is not common interest happening. the arson has been handled with a crime of violence along with murder, robbery and rape. because of being detrimental to the public clam. but the arson a has not been made award of a serious social problem. There is a rise in the control pos-sibility according to a level of national concern. we have known that the last fire accident of the Dea-gu underground It took a heavy toll of lives and the property due to our no interest in arson. The government should not only make up for legislation and systematize to correct a defect but also there is uniting the countermeasure system of the organs. The government establish particular research institution of the arson to consider a useful countermeasure. a purpose of this study is to enhance the concern and cognition of people and to search for the effective approach on the control of crime arson which is increasing recently.

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Damage detection for pipeline structures using optic-based active sensing

  • Lee, Hyeonseok;Sohn, Hoon
    • Smart Structures and Systems
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    • v.9 no.5
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    • pp.461-472
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    • 2012
  • This study proposes an optics-based active sensing system for continuous monitoring of underground pipelines in nuclear power plants (NPPs). The proposed system generates and measures guided waves using a single laser source and optical cables. First, a tunable laser is used as a common power source for guided wave generation and sensing. This source laser beam is transmitted through an optical fiber, and the fiber is split into two. One of them is used to actuate macro fiber composite (MFC) transducers for guided wave generation, and the other optical fiber is used with fiber Bragg grating (FBG) sensors to measure guided wave responses. The MFC transducers placed along a circumferential direction of a pipe at one end generate longitudinal and flexural modes, and the corresponding responses are measured using FBG sensors instrumented in the same configuration at the other end. The generated guided waves interact with a defect, and this interaction causes changes in response signals. Then, a damage-sensitive feature is extracted from the response signals using the axi-symmetry nature of the measured pitch-catch signals. The feasibility of the proposed system has been examined through a laboratory experiment.

Effect of Li-Incorporation on the Properties of ZnO Thin Films Deposited by Ultrasonic-Assisted Spray Pyrolysis Deposition Method (초음파 분무 열분해법에 의해 성장된 ZnO 박막의 특성에 미치는 Li 첨가의 영향)

  • Han, In Sub;Park, Il-Kyu
    • Korean Journal of Materials Research
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    • v.28 no.2
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    • pp.101-107
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    • 2018
  • Li-incorporated ZnO thin films were deposited by using ultrasonic-assisted spray pyrolysis deposition (SPD) system. To investigate the effect of Li-incorporation on the performance of ZnO thin films, the structural, electrical, and optical properites of the ZnO thin films were analyzed by means of X-ray diffraction (XRD), field-emssion scanning electron microscopy (FE-SEM), Hall effect measurement, and UV-Vis spectrophotometry with variation of the Li concentraion in the ZnO sources. Without incorporation of Li element, the ZnO surface showed large spiral domains. As the Li content increases, the size of spiral domains decreased gradually, and finally formed mixed small grain and one-dimensional nanorod-like structures on the surface. This morphological evolution was explained based on an anti-surfactant effect of Li atoms on the ZnO growth surface. In addition, the Li-incorporation changed the optical and electrical properties of the ZnO thin films by modifying the crystalline defect structures by doping effects.

Application of Guided Ultrasonic Wave Technology for Evaluation of Welding Part in Cooling Water Pipe (냉각수 배관 용접부 평가를 위한 유도초음파 기술의 적용)

  • Gil, D.S.;Ahn, Y.S.;Park, S.K.
    • Journal of Power System Engineering
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    • v.14 no.5
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    • pp.36-40
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    • 2010
  • The ultrasonic guided wave propagates along with the given structure's wall direction. Because of this specific character, the ultrasonic guided waves arc used in many other fields. Especially, it can be readily utilized for nondestructive inspection of various structures that are made up of gas pipes, heat exchanger tubes, and thin plates. Further, the guided wave technology can be readily utilized when inspecting pipes or thin plates which pose high risk of the accident but for which the nondestructive inspection itself is impossible because it is difficult to get to them since they are coated or buried underground. In the other hand, conventional ultrasonic testing such as thickness gauging uses bulk waves and only tests the region of structure immediately below the transducer. As a result of the application about inlet and outlet cooling water line using guided wave test, we conformed that the overall corrosions were in the lower side of the 304.8 mm inlet valve and these corrosions were engaged in not locally but through the lower side of the valve line. In the near future, we can expect that the detectable defect size is smaller than before along with the development of the sensing technology.

Fault Diagnosis Device for Fire Prevention of the Resistance Heating Type three-Phase Electric Heater (3상 저항가열식 전기히터의 화재예방을 위한 결함 진단장치)

  • Lee, Mun-Hyung;Kim, Chan-O
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.66 no.11
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    • pp.1669-1674
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    • 2017
  • In this study, We have discussed the development of a diagnostic device to detect and prevent electrical fire due to the arc caused by contact failure and partial disconnection at the connection part of the three-phase electric heater wiring used in the industrial field. The arc caused by contact failure and partial disconnection at the connection part of the electric heater shows a change in the current effective value. Therefore, it is possible to determine whether there exists a defect by analyzing the current unbalance factor and the number of current fluctuations with the diagnostic apparatus. The three-phase unbalanced heater is considered to be capable of determining defects through periodic measurement and trend analysis of the current unbalance factor. It is also expected that this device can be used not only for electric heaters but also for detection of defects in wiring and connections of electrical equipment having a characteristic of constant load current.

Medpor Craniotomy Gap Wedge Designed to Fill Small Bone Defects along Cranial Bone Flap

  • Goh, Duck-Ho;Kim, Gyoung-Ju;Park, Jae-Chan
    • Journal of Korean Neurosurgical Society
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    • v.46 no.3
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    • pp.195-198
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    • 2009
  • Objective : Medpor porous polyethylene was used to reconstruct small bone defects (gaps and burr holes) along a craniotomy bone flap. The feasibility and cosmetic results were evaluated. Methods : Medpor Craniotomy Gap Wedges, V and T, were designed. The V implant is a 10 cm-long wedge strip, the cross section of which is an isosceles triangle with a 4 mm-long base, making it suitable for gaps less than 4 mm after trimming. Meanwhile, the Medpor T wedge includes a 10 mm-wide thin plate on the top surface of the Medpor V Wedge, making it suitable for gaps wider than 4 mm and burr holes. Sixty-eight pterional craniotomies and 39 superciliary approaches were performed using the implants, and the operative results were evaluated with respect to the cosmetic results and pain or tenderness related to the cranial flap. Results : The small bone defects were eliminated with less than 10 minutes additional operative time. In a physical examination, there were no considerable cosmetic problems regarding to the cranial bone defects, such as a linear depression or dimple in the forehead, anterior temporal hollow, preauricular depression, and parietal burr hole defect. Plus, no patient suffered from any infectious complications. Conclusion : The Medpor Craniotomy Gap Wedge is technically easy to work with for reconstructing small bone defects, such as the bone gaps and burr holes created by a craniotomy, and produces excellent cosmetic results.

Detection of Manufacturing Defects in Stiffness of CFTA Girder using Static Loading (정적 시험을 사용한 CFTA거더의 제조시 강성 결함 탐색)

  • Kim, Doo-Kie;Alfahdawi, Nathem;Cui, Jintao;Park, Kyung-Hoon
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.1
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    • pp.109-116
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    • 2012
  • This paper presents a study on the nonlinear behavior of an innovative bridge girder made from concrete-filled and tied tubular steel arch (CFTA) under static loading. Manufacturing of the CFTA girder may have defects which may highly affect the symmetry and performance of the structure. A simple method is proposed by using stiffness extracted from static test data to detect manufacturing defects of the CFTA girder. A three-dimensional finite element model was used in the numerical analysis in order to verify the method. The proposed method was experimentally validated through static tests of the CFTA girder. The application of the proposed method showed that it is effective in identifying invisible manufacturing defects of the CFTA girder, especially for mass production of a standard type in the factory.

Growth and Properties of GaN by Vapor Transport Epitaxy (Vapor Transport Epitaxy에 의한 GaN의 성장과 특성)

  • Lee, Jae-Bum;Kim, Seon-Tai
    • Korean Journal of Materials Research
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    • v.16 no.8
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    • pp.479-484
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    • 2006
  • Highly c-axis oriented poly-crystalline GaN with a dimension of $1{\sim}3\;{\mu}m$ was deposited on $c-Al_2O_3$ substrate by vapor transport epitaxy (VTE) method at the temperature range of $900{\sim}1150^{\circ}C$. XRD intensities from (00'2) plane of grown GaNs were increased with reaction conditions which indicate the improvement of the crystal quality. In the PL spectra measured at 10 K, the spectrum composed with the neutral-donor bound exciton-related emission at 3.47 eV, crystal defect-related emission band at 3.42 eV and with its phonon replicas. The fact that intensity of $I_2$ were increased and FWHM were decreased with growth conditions means that the quality of GaN crystals were improved. With this simple VTE technology, we confirm that the GaNs were simply deposited on sapphire substrate and crystal quality related to optical properties of GaN grown by VTE were relatively good. PL emission without deep level emission in spite of polycrystalline structure can be applicable to the fabrication of large area and low cost optical devices using poly-GaN grown by VTE.

A Check List Development for Water Leakage Prevention in Educational Facility (교육시설물 누수방지 Check List 제안에 관한 연구 - 공법, 공간, 단계를 중심으로 -)

  • Kim, Song-Hwa;Kim, Jae-On;Son, Jae-Ho;Lee, Seung-Hyun
    • Proceedings of the Korean Institute Of Construction Engineering and Management
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    • 2008.11a
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    • pp.546-550
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    • 2008
  • Midium-size Companies have participated in most of the Educational Facility Construction. Since they are lack of special manpower, construction experience, and know-how, many construction defects cause. A water leakage is a typical construct defect in the educational facility construction. A water leakage prevention has to be careful considered in plan, construction and maintenance stages. Therefore, this study suggests Check List for the water leakage prevention, which designer/engineer must consider in plan, construction, and maintenance stages for the educational facility.

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