• Title/Summary/Keyword: defect engineering

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The Influence of The Burr Reduction by The Chemical Reaction of Oxide Film on Aluminum (알루미늄 박막의 표면화학반응이 버 감소에 미치는 영향)

  • 이현우;박준민;정상철;정해도;이응숙
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.907-910
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    • 1997
  • With increasing the needs for micro and precision parts, micro machining technology has been studied to fabricate a small part with high density such as electronics, optics, communications, and medicine industry more than before. But there are many problems to be solved requiring a high-level technology. So this research presents the new method to fabricate a small part through applying chemical mechanical micro machining (C3M) for the Al wafer. Al(thickness I ,u m) was sputtered on the Si substrate. Al is widely used as a lightweight material. However form defect such as burr has a bad effect on products. To improve machinability of ductile material, oxide layer was formed on the surface of AI wafcr before grooving by chemical reaction with HN03(10wt%). And then workpieces were machined to compare conventional micro-machining process with newly suggested method at different machining condition such as load and feed rate. To evaluate whether or not the machinability was improved by the effect of chemical condition, such as the size, the width of grooves 'and burr generation were measured. Finally, it is confirmed that C3M is one of the feasible tools for micro machining with the aid of effect of the chemical reaction.

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Development of Crack Detecting Method at Steam Turbine Blade Root Finger using Ultrasonic Test (초음파탐상 검사를 이용한 증기터빈 블레이드 루트 휭거 균열 탐지기법 개발)

  • Yun, Wan-No;Kim, Jun-Sung;Kang, Myung-Soo;Kim, Duk-Nam
    • Journal of the Korean Society for Precision Engineering
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    • v.28 no.6
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    • pp.738-744
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    • 2011
  • The reliability of blade root fixing section is required to endure the centrifugal force and vibration stress for the last stage blade of steam turbine in thermal power plant. Most of the domestic steam turbine last stage blades have finger type roots. The finger type blade is very complex, so the inspection had been performed only on the exposed fixing pin cross-section area due to the difficulty of inspection. But the centrifugal force and vibration stress are also applied at the blade root finger and the crack generates, so the inspection method for finger section is necessary. For the inspection of root finger, inspection points were decided by simulating ultra-sonic path with 3D modeling, curve-shape probe and fixing jig were invented, and the characteristics analysis method of ultrasonic reflection signal and defect signal disposition method were invented. This invented method was actually executed at site and prevented the blade liberation failure by detecting the cracks at the fingers. Also, the same type blades of the other turbines were inspected periodically and the reliability of the turbine increased.

Evaluating stability of dam foundations by borehole and surface survey using Step Frequency Radar

  • Jha Prakash C.;Balasubramaniam V. R.;Nelliat Sandeep;Sivaram Y. V.;Gupta R. N.
    • 한국지구물리탐사학회:학술대회논문집
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    • 2003.11a
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    • pp.328-334
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    • 2003
  • Evaluating stability of dam foundations is one of the prime areas of any rock engineering investigations. Despite best engineering efforts in the design and construction of dam foundations, the foundation regime of a constructed dam suffers deterioration due to continuous erosion from backwater current of dam discharge and dynamic effects of loading and unloading process. Even during construction, development of frequent cracks due to sudden thermal cooling of concrete blocks is not uncommon. This paper presents two case studies from India and Bhutan. In the first case, the back current of water discharge from the Srisailam dam in India had continuously eroded the apron and has eaten into the dam foundation. In the second case with dam construction at Tala Hydroelectric Project in Bhutan, sudden overflow of river during the construction stage of dam had led to development of three major cracks across the dam blocks. This was ascribed to adiabatic cooling effect of concrete blocks overlain by chilled water flow. Non-destructive evaluation of rock mass condition in the defect regime by the borehole GPR survey helped in arriving at the crux so as to formulate appropriate restoration plan.

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A Study on the Press Belt Motion in the Fusing Press M/C (심지융착기의 압착벨트 운동에 대한 연구)

  • Huh You;Ahn Seong-Gi;Jang Seung-Ho
    • Textile Coloration and Finishing
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    • v.17 no.5 s.84
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    • pp.53-60
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    • 2005
  • Fusing press m/c is used for heating and pressing the specimens that are fed into between the two moving belts. Therefore the belt movement, belt temperature, and the pressure between belts must be kept constant. Especially, the belts should move in a limited operation range. When the belts run far out of the operation point, the machine has to be stopped, which results in a product defect because the fusing conditions, e.g., temperature and pressure, change during the transient process time period. It is important to avoid the belt stopping by maintaining the belt movement in a limited range. This study reports about the movement of the endless fusing belt in a long-span roller fusing m/c. The belt position changes as the 1st-order system does; if the roller axes are slanting each other with a certain angle, the belt running around the two rolls shows a dynamic behavior with the time that deviates fastly at the beginning from the initial condion and slows down. Then it reaches at a final position. The skewer the axes, the greater the position change. The inital change rate of the belt becomes large as the skewness of the axes between the two rollers increases.

The effect of compress residual stresses of shot peening for fatigue strength of SUP7 and SAE9254 steel (SUP7 및 SAE9254강의 피로강도에 미치는 압축잔류응력의 영향)

  • Park, K.D.;Jung, C.G.
    • Journal of Power System Engineering
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    • v.5 no.4
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    • pp.67-73
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    • 2001
  • Recently the steel parts used at automobiles are required to be used under high stress more than ever before in need of the weight down. To achieve this requirement of a high strength steel, it must be necessary to decrease inclusion content and surface defect as like decarburization, surface roughness etc.. In this study, the surface conditions are measured to know the influence on fatigue properties by two cases of two-stage shot peening iud single-stage shot peening for two kinds of spring steel(SUP7, SAE9254). This study shows the outstanding improvement of fatigue properties at the case of two-stage shot peening in the rotary bending fatigue test and this is assumed to be from decreasing the surface roughness unchanging the surface hardness increasing the compressive residual stress. Results also show fatigue failures originated at inclusion near surface, and this inclusion type is turned out to be a alumina of high hardness.

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A Study on Characteristics of DPF for Heavy-duty Diesel Engine on Pollutant Emission Reduction (대형디젤엔진 배출가스 저감을 위한 DPF의 재생특성 연구)

  • Eom, D.K.;Lee, S.H.;Oh, S.K.
    • Journal of Power System Engineering
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    • v.12 no.5
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    • pp.34-39
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    • 2008
  • The combustion purpose of diesel engine is to reduce the emission of green gas and to produce high output. Generally, the regulation matter of emission gas is largely diveded by 'THC', 'NOx', 'CO' and 'PM'. Among those matters, the most problem is to disgorge into 'PM', the character of diesel combustion. Diesel PM can be controlled using Diesel Particulate Filter, which can effectively reduce the level of soot emissions to ambient background levels. $NO_2$ generated by the DOC is used to combust the carbon collected in the DPF at low temperature. To certificate DPF device that is suitable to domestic circumstances, it is necessary to exactly evaluate the DPF devices according to the regulation of DPF certificate test procedure fur retrofit. To do carry out the above-mentioned description the understanding of that regulation like the standard of PM reduction is needed. In this study the test procedure including test cycle and BPT test condition was examined, and also the test result for specific DPF was analyzed. In every test like field test, PM reduction efficiency test and Seoul-10 mode test, no defect was showed.

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Quantitative Evaluation of Delamination Inside of Composite Materials by ESPI (ESPI를 이용한 복합재료 박리결함의 정량평가)

  • Kim, Koung-Suk;Yang, Kwang-Young;Kang, Ki-Soo;Ji, Chang-June
    • Journal of the Korean Society for Nondestructive Testing
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    • v.24 no.3
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    • pp.246-252
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    • 2004
  • Electronic speckle pattern interferometry (ESPI) for quantitative evaluation of delaminations inside of a composite material plate is described. Delaminations caused by the impact on composite materials are difficult to detect visual inspection and ultrasonic testing due to non-homeogenous structure. This paper proposes the quantitative evaluation technique of the defects made in the composite plates by impact load. Artificial defects are introduced inside of the composite plate for the development of a reliable ESPI inspection technique. Real defects produced by impact tester are inspected and compared with the results of visual inspection which shows a good agreement within 5% error.

Condition Monitoring of Rotating Machine with a Change in Speed Using Hidden Markov Model (은닉 마르코프 모델을 이용한 속도 변화가 있는 회전 기계의 상태 진단 기법)

  • Jang, M.;Lee, J.M.;Hwang, Y.;Cho, Y.J.;Song, J.B.
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.22 no.5
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    • pp.413-421
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    • 2012
  • In industry, various rotating machinery such as pumps, gas turbines, compressors, electric motors, generators are being used as an important facility. Due to the industrial development, they make high performance(high-speed, high-pressure). As a result, we need more intelligent and reliable machine condition diagnosis techniques. Diagnosis technique using hidden Markov-model is proposed for an accurate and predictable condition diagnosis of various rotating machines and also has overcame the speed limitation of time/frequency method by using compensation of the rotational speed of rotor. In addition, existing artificial intelligence method needs defect state data for fault detection. hidden Markov model can overcome this limitation by using normal state data alone to detect fault of rotational machinery. Vibration analysis of step-up gearbox for wind turbine was applied to the study to ensure the robustness of diagnostic performance about compensation of the rotational speed. To assure the performance of normal state alone method, hidden Markov model was applied to experimental torque measuring gearbox in this study.

Application of AHP-PROMETHEE to determine areal and linear priorities for sewer rehabilitation projects (하수관로의 면단위 및 선단위 정비 우선순위 결정을 위한 AHP-PROMETHEE기법의 적용)

  • Ahn, Hosung;Yoo, Soonyu;Lee, Taehoon;Park, Kyoohong
    • Journal of Korean Society of Water and Wastewater
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    • v.34 no.4
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    • pp.289-301
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    • 2020
  • Since sewer rehabilitation program requires long construction period and enormous capital investment, determination of rehabilitation priorities is important with systematic planning considering appropriate evaluation parameters. In this research, we applied PROMETHEE(Preference Ranking Organization METHod for Evaluations) known as very objective and scientific multi-criteria decision-making analysis, using the weights determined by AHP(Analytic Hierarchy Process) for the selected sewer evaluation items to calculate the rehabilitation priorities for each sewer sub-catchment in basin Gusan 1 of Seoul. Preference functions and preference thresholds were estimated for each criterion of ratio of lack of hydraulic capacity of sewers, defect ratio, ratio of sewers with velocity less than its minimum criteria, and density of sewers in the sub-catchment. As a result, it was found that region d had the first priority among four sub-catchments. For each and every sewer located in region d, we could also rank sewers to be rehabilitated urgently.

Flexible NO2 gas sensor using multilayer graphene films by chemical vapor deposition

  • Choi, HongKyw;Jeong, Hu Young;Lee, Dae-Sik;Choi, Choon-Gi;Choi, Sung-Yool
    • Carbon letters
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    • v.14 no.3
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    • pp.186-189
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    • 2013
  • We report a highly sensitive $NO_2$ gas sensor based on multi-layer graphene (MLG) films synthesized by a chemical vapor deposition method on a microheater-embedded flexible substrate. The MLG could detect low-concentration $NO_2$ even at sub-ppm (<200 ppb) levels. It also exhibited a high resistance change of ~6% when it was exposed to 1 ppm $NO_2$ gas at room temperature for 1 min. The exceptionally high sensitivity could be attributed to the large number of $NO_2$ molecule adsorption sites on the MLG due to its a large surface area and various defect-sites, and to the high mobility of carriers transferred between the MLG films and the adsorbed gas molecules. Although desorption of the $NO_2$ molecules was slow, it could be enhanced by an additional annealing process using an embedded Au microheater. The outstanding mechanical flexibility of the graphene film ensures the stable sensing response of the device under extreme bending stress. Our large-scale and easily reproducible MLG films can provide a proof-of-concept for future flexible $NO_2$ gas sensor devices.