• Title/Summary/Keyword: defect engineering

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Study on the Electrospun Nanofiber Fabrication and Alignment of the Functionalized CNT Reinforced Polymer (전기방사 방법을 사용한 기능화된 탄소나노튜브 강화 고분자 수지 나노섬유 제조에 관한 연구)

  • Yoon Yu-Hwan;Park Joo-Hyuk
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.680-685
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    • 2005
  • Multi-walled carbon nanotubes were purified by using the nitric acid after the mechanical cutting, which carboxylic group might be introduced into the surface of nanotubes. To enhance the dispersion of CNTs, carboxylic groups were substituted in the reaction with octadecyl amine containing a long alkyl group. Nanofibers were manufactured by electrospinning, the solution that mixed with PMMA and ODA-fuctionalized CNTs in dimethyl formamide and dispersed with ultrasonication. Diameter and alignment of nanofibers with various electrospinning parameters, such as the CNT and PMMA concentration in solution, the applied voltage, and the distance to the collector were investigated. As a result, the nanofiber diameter was increased with the increment of PMMA concentration, whereas it was reduced as the applied voltage and the spinning distance was increased. The spinning area became smaller with the distance. The nanofibers were formed without the defect on surface and well aligned in a specific concentration of PMMA and nanotubes.

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Construction of a Support System for Determining the Condition of Injection Molding (사출성형 조건 설정 지원시스템 구축)

  • Yi Il-Lang;Kim Bo-Hyun;Baek Jae-Yong
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.3 s.168
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    • pp.68-77
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    • 2005
  • The set-up of an injection molding process is a ye complicated and time-consuming job because it is required to well determine a lot of variables closely related to products. Thus, the productivity of the set-up process mainly depends on operators' expertise and know-how. To solve the problem mentioned before, this research constructs a support system which helps operators determining the condition of the injection molding easily and systematically. The construction of the support system consists of the following four steps: 1) to determine the control variables which affect the target defect types, 2) to design and implement UI(user interface) using a scenario of set-up process, 3) to design and implement the search algorithms for the initial and optima] condition, and 4) to construct the embedded system which integrates the support system with the operating system of a plastic injection molding machine. The test experiments of some typical products are performed using the embedded system to verify the validity of the support system.

Fatigue Crack Propagation Life of Partially Penetrated Butt Welds in High Strength Steel (고장력 강판 부분용입 맞대기 용접부의 피로균열진전수명 평가)

  • Han, Seung-Ho;Shin, Byung-Chun;Lee, Woong;Choi, Jeon-Ho
    • Journal of Welding and Joining
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    • v.21 no.1
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    • pp.72-79
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    • 2003
  • Fatigue behaviour of partially penetrated butt-welded joints in high strength steel plates, in which crack-like structural defect, i.e. lack of penetration(LOP), is inevitably introduced during welding processes, was investigated. Fatigue lives of two types of welded joints, namely X-grooved and K-grooved joints, were experimentally determined first. Observed fatigue crack propagation behaviours of the partially penetrated butt-welds were interpreted through considering 3-dimensional semi-elliptical crack shape in front of the LOP. Based on such interpretation, a fracture mechanical method to estimate stress intensity factors at the crack tip was proposed. Since the fatigue lift of the partially penetrated butt-welds was strongly influenced by the ratio of size of the LOP to thickness, D/t, the D/t was used as a main parameter to calculate the fatigue lift by using the proposed method. Comparison of the fatigue lift obtained experimentally and analytically agreed well with each other. Hence it is suggested that the method used in this work to predict fatigue lift of the partially penetrated butt-welds can be applied to real cases with improved lift-prediction capability.

Influence of Strain Rate on Tensile Properties and Dynamic Strain Aging of an Fe-24.5Mn-4Cr-0.45C Alloy (변형률 속도에 따른 Fe-24.5Mn-4Cr-0.45C 합금의 인장 특성과 동적 변형시효)

  • Lee, Seung-Yong;Hwang, Byoungchul
    • Korean Journal of Materials Research
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    • v.26 no.5
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    • pp.281-286
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    • 2016
  • In the present study, the tensile properties and dynamic strain aging of an Fe-24.5Mn-4Cr-0.45C alloy were investigated in terms of strain rate. During tensile testing at room temperature, all the stress-strain curves exhibited serrated plastic flows related to dynamic strain aging, regardless of the strain rate. Serration appeared right after yield stress at lower strain rates, while it was hardly observed at high strain rates. On the other hand, strain-rate sensitivity, indicating a general relationship between flow stress and strain rate at constant strain and temperature, changed from positive to negative as the strain increased. The negative strain-rate sensitivity can be explained by the Portevin Le Chatelier effect, which is associated with dynamic strain aging and is dependent on the strain rate because it is very likely that the dynamic strain aging phenomenon in high-manganese steels is involved in the interaction between moving dislocations and point-defect complexes.

A Study on Heat Transfer Enhancement of Oil Cooler (유냉각기의 열전달 촉진에 관한 연구)

  • Cho, D.H.;Lim, T.W.
    • Journal of Power System Engineering
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    • v.15 no.3
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    • pp.25-30
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    • 2011
  • A shell-and-tube oil cooler with plate fins was suggested to improve the defect of the conventional shell-and-tube oil cooler. Experiments were conducted to evaluate the heat transfer performance on the shell side of shell-and-plate finned tube oil cooler with three different tube numbers(9, 13 and 19). Oil flowing on the shell side was cooled by cold water flowing inside the tubes. A shell-and-tube heat exchanger of an oil cooler consisted of one shell pass and two tube passes with the inner tube diameter of 8.82 mm and the tube length of 575 mm. From the experiment of shell-and-tube oil cooler, it was found that the heat transfer coefficient of oil cooler with 9 tubes, as oil flow rate was increased, was approximately 140% and 250% higher than that of 13 and 19 tubes, respectively. The heat transfer coefficient at the water flow rate of $3m^3/h$, also was 120% and 140% higher than that of 2.4 and $1.8m^3/h$, respectively.

Optical metrology for resonant surface acoustic wave in RF device (RF 소자의 표면탄성파 공진에 대한 광학적 측정)

  • Park, Jun-Oh;Jang, Won-Kweon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.9
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    • pp.3435-3440
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    • 2010
  • Unlike the electric method capable of checking only product defect, the real time optical metrology is suggested for measuring and visualizing vibration with respect to position of surface acoustic wave in RF device. The measuring limits and conditions for surface acoustic wave is given, and the interference and diffraction due to RF signal are analyzed by optical interpretation. A single mode laser and a 105MHz-center-frequency repeater filter were employed for experiments and theoretical analysis. In this paper, the optical metrology providing visual energy distribution and real time inspection for surface acoustic wave is proposed for development of high quality multi-service and multi-frequency RF module.

Chaotic Evaluation of Slag Inclusion Welding Defect Time Series Signals Considering the Hyperspace (초공간을 고려한 슬래그 혼입 용접 결함 시계열 신호의 카오스성 평가)

  • Yi, Won;Yun, In-Sik
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.12
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    • pp.226-235
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    • 1998
  • This study proposes the analysis and evaluation of method of time series of ultrasonic signal using the chaotic feature extraction for ultrasonic pattern recognition. The features are extracted from time series data for analysis of weld defects quantitatively. For this purpose, analysis objectives in this study are fractal dimension, Lyapunov exponent, and strange attractor on hyperspace. The Lyapunov exponent is a measure of rate in which phase space diverges nearby trajectories. Chaotic trajectories have at least one positive Lyapunov exponent, and the fractal dimension appears as a metric space such as the phase space trajectory of a dynamical system. In experiment, fractal(correlation) dimensions and Lyapunov exponents show the mean value of 4.663, and 0.093 relatively in case of learning, while the mean value of 4.926, and 0.090 in case of testing in slag inclusion(weld defects) are shown. Therefore, the proposed chaotic feature extraction can be enhancement of precision rate for ultrasonic pattern recognition in defecting signals of weld zone, such as slag inclusion.

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Nonstoichimetry (x) of Nuclear Materials UO2+x and $(Ce_yU_{1-y})O_{2+x}$ at High Temperatures as a Function of Oxygen Activity$(a_o_2)$

  • Kang, Sun-Ho;Yoo, Han-Ill;Kim, Han-Soo;Lee, Young-Woo
    • The Korean Journal of Ceramics
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    • v.4 no.2
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    • pp.78-82
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    • 1998
  • The oxygen nonstoichiometry (x) of UO$_{2+x}$ and $(Ce_yU_{1-y})O_{2+x}$ (y=0.05, 0.25) has been measured as a function of oxygen activity (a02) at 100$0^{\circ}C$ by a solid state coulometri titration technique. The results for UO$_{2+x}$ are in a good agreement with literature data and the ao2-dependence of the nonstoichimetry has been well explained with (2:2:2) cluster model. The equilibrium oxygen activity of $(Ce_yU_{1-y})O_{2+x}$ increases with Ce-content (y) for given nonstoichiometry (x), which is ascribed to the fact that Ce is present as Ce$^{3+}\; and\; Ce^{4+}$, and, therefore, the addition of Ce reduces the oxidation capacity of UO$_{2+x}$. From the oxygen activity dependence of x in $(Ce_yU_{1-y})O_{2+x}$ the defect structure of $(Ce_yU_{1-y})O_{2+x}$ is discussed.

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Electrical Characteristics of Carbon Nanotube Embedded 4H-SiC MOS Capacitors (탄소나노튜브를 첨가한 4H-SiC MOS 캐패시터의 전기적 특성)

  • Lee, Taeseop;Koo, Sang-Mo
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.27 no.9
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    • pp.547-550
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    • 2014
  • In this study, the electrical characteristics of the nickel (Ni)/carbon nanotube (CNT)/$SiO_2$ structures were investigated in order to analyze the mechanism of CNT in MOS device structures. We fabricated 4H-SiC MOS capacitors with or without CNTs. CNT was dispersed by isopropyl alcohol. The capacitance-voltage (C-V) and current-voltage (I-V) are characterized. Both devices were measured by Keithley 4200 SCS. The experimental flatband voltage ($V_{FB}$) shift was positive. Near-interface trap charge density ($N_{it}$) and negative oxide trap charge density ($N_{ox}$) value of CNT embedded MOS capacitors was less than that values of reference samples. Also, the leakage current of CNT embedded MOS capacitors is higher than reference samples. It has been found that its oxide quality is related to charge carriers and/or defect states in the interface of MOS capacitors.

A Semiconductor Defect Inspection Using Fuzzy Reasoning Method (퍼지 추론 기법을 이용한 반도체 불량 검사)

  • Kim, Kwang-Baek
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.14 no.7
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    • pp.1551-1556
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    • 2010
  • In this paper, we propose a new inspection method that applies fuzzy reasoning method considering the difference of brightness and intensity of illumination by bend together. In the preprocessing phase, we compensate the degree of semiconductor images with bilinear interpolation and moment-rotation. Then we use fuzzy reasoning method with the difference of brightness from error region by pattern matching and the difference of intensity of illumination from bends. Then the result is difuzzified and applied to the final inspection process. In experiment which uses 30 real world semiconductors with strait shots and side shots, the proposed method successfully discard the false positive identified by conventional brightness comparison only method without any loss of misidentification.