• 제목/요약/키워드: defact

검색결과 6건 처리시간 0.02초

연속 드레싱 공정을 도입한 엔지니어링 세라믹스의 고능률적 연삭 가공에 관한 연구 (A study on the grinding machining of engineering ceramics with high efficiency using "In-process dressing")

  • 강재훈;이재경
    • 오토저널
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    • 제15권2호
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    • pp.130-143
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    • 1993
  • Engineering ceramics have some excellent properties as the material for the mechanical components. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. In this paper, experiments are carried out to obtain the effect of "In-process dressing" to grind the Engineering ceramics with high efficiency. To save running time for dressing process and obtain restraint effect of diamond grain wear, "In-process dressing" system using WA stick type honing stone is proposed. Representative Engineering ceramics, such as AI$_{2}$O$_{3}$, Si$_{3}$N$_{4}$, are ground with diamond wheel. Also bending strength test is carried out to check upward tendancy of mecahnical properties as the result of machining defact restraint through the grinding machining method using "In-process dressing" process. Some results obtained in this study provide useful information to attain the high efficiency grinding and the high mechanical properties of Engineering ceramics.rties of Engineering ceramics.

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연속 드레싱 공정을 이용한 엔지니어링 세라믹스의 평면 연삭 가공에 관한 연구 (A study on the surface grinding machining of Engineering ceramics using "In-process dressing" method)

  • 강재훈;허성중;김원일
    • 한국정밀공학회지
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    • 제10권2호
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    • pp.178-189
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    • 1993
  • Engineering ceramics have some excellent properties as the material for the mechanical components. It is, however, very difficult to grind ceramics with high efficiency because of their high strength, hardness and brittleness. In this paper experiments are carried out to obtain the effect of "In-process dressing" to grind the Engineering ceramics with high efficiency. To save running time for dressing process and obtain restraint effect of diamond grain wear, "In-process dressing" system usint WA stick type honing stone is proposed. Representative High Strength Engineering ceramics A1$_{2}$O$_{3}$ and Si$_{3}$N$_{4}$are ground with diamond wheel. Also bending strengrh test is carried out to check upward tendancy of mecahnical properties as the result of machining defact restraint through the grinding maching method using "In-process dressing" process. Some results obtained in this study provide useful information to attain the high efficency grinding and the high mechanical properties of Engineering ceramics.rties of Engineering ceramics.

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복합성형공법 적용 경량 알루미늄 서브프레임 개발 (Development of Light weight Aluminum Subframe using Hybrid forming process)

  • 권태우;박병철;장계원;이우식
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2007년도 춘계학술대회 논문집
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    • pp.361-363
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    • 2007
  • The light weight aluminum subframe for automobile chassis part was developed using hybrid process, i.e. extruforming, press stamping and MIG welding. To achieve a 30 % weight reduction compared with conventional steel subframe keeping satisfactory performance, the design of cross-section of extruforming part was introduced, then forming simulation was performed and the final design was determined. In addition, we tried to estibilish optimun aluminum welding conditions for good penetration depth and few pore defact, finally the prototype of aluminum subframe was assembled using MIG welding method.

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복합 공법 적용 알루미늄 서브프레임 개발 (Development of Aluminum Subframe for Automobile using Hybrid Process)

  • 김종철;권태우;박병철;장계원;이우식
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2005년도 춘계학술대회 논문집
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    • pp.78-81
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    • 2005
  • The aluminum Subframe for automobile was developed using hybrid process, i.e. extruforming and press forming. To achieve a $30\%$ weight reduction compared with convensional steel subframe keeping satisfactory performance, the design of cross-section of extrusion part was initiated, then forming simulation was performed and the final design was determined. In addition, we tried to estibilish proper aluminum welding conditions for good penetration depth and few pore defact, finally the prototype of aluminum subframe was assembled using MIG welding method.

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원통형 스퍼터링에서 자계와 인가전압이 ITO형성에 미치는 영향 (The effect on formation of ITO by magnetic field and applied vol tape in cylindrical magnetron sputtering)

  • 하홍주;이우근;곽병구;김규섭;조정수;박정후
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 1995년도 추계학술대회 논문집
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    • pp.302-305
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    • 1995
  • ITO(indium tin oxide) that is both conductive in electricity and transparent to the visible ray is called transparent conducting thin film. Nowaday, according to the development of flat panel display such as LCD(Liquid Crystal display, EL(electolumine- scence display), PDP(plasma display panel), ECD(electrocromic display), the higher quality in the low temperature process has been asked to reduce the production cost and to have a good uniformity on a large substrate. In this study, we prepared indium tin oxide(ITO) by a cylindrical DC magnetron sputtering with Indium-tin (9:1) alloy target instead of indium-tin oxide target. To reduce the defact in ITO, the effect on ITO by varing the magnetic field intensity and the applied voltage ares studied. the resistivity of the film deposited in oxygen partial pressure of 5% and substrate temperature of 140$^{\circ}C$. is 1.6${\times}$10$\^$-1/$\Omega$$.$cm with 85% optical transmission in viaible ray.

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제조 공정에 따른 베어링메탈의 결함발생 및 피로파괴거동 (Defect Genesis and Fatigue Failure Behaviour of Bearing Metal in Manufacturing Processes)

  • 김민건
    • 산업기술연구
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    • 제31권A호
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    • pp.45-51
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    • 2011
  • A study has been made on defects which are formed in manufacturing processes of engine bearing and also on fatigue crack growth behavior in each step of bearing metal manufacturing. After the first step (sinter brass powder on steel plate ; Series A) many voids are made on brass surface and its size is decreased at the second step (rolling process of sintered plate ; Series B). After the third step (re-sintering step of brass powder and rolling ; Series C) the number of voids is decreased and its type shows line. The time of fatigue crack initiation and the growth rate of fatigue crack are in order of Series A, Series B, Series C. These reasons are that void fosters the crack initiation and growth, and residual stress made by rolling process affects on the crack growth rate in Series B, C. In forming and machining processes by use of final bearing metal, crack was observed at internal corner of flange and peeling off was observed at interface between steel and brass. Owing to the above crack and peeling off, it is considered that there is a possibility of fatigue fracture during the application time.

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