• 제목/요약/키워드: deep-drawing process

검색결과 283건 처리시간 0.03초

AZ31 마그네슘합금판의 온간 디프드로잉 성형성해석 (The Simulations on the Formability of AZ31 Magnesium Alloy Sheet in Warm Deep Drawing)

  • 강대민;황종관
    • 한국기계가공학회지
    • /
    • 제3권1호
    • /
    • pp.52-58
    • /
    • 2004
  • The material used is a commercial magnesium based alloy AZ31(Mg-3Al-1Zn)sheet with a thickness of 1.0mm. Uniaxial tension tests at warm temperature were carried out to investigate the material characteristics of K, m, and n. A warm drawing process with a local heating and cooling technique was developed to improve formability in this study with results of uniaxial tension tests because it is very difficult for Mg alloy to deform at room temperature by the conventional method. The die and blank holder were heated up, while the punch was water-cooled during deformation. FE simulations considering heat transfer were executed with Mg alloy to investigate the Improvement of deep drawability. For the assessment of improvement those were compare with the results of no considering heat transfer and room temperature.

  • PDF

축대칭 디프 드로잉 제품의 공정설계 시스템에 관한 연구 (A Study on the Computer -Aided Design System of Axisymmetric Deep Drawing Process)

  • 박상봉;최영;김병민;최재찬;김보환
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1995년도 춘계학술대회논문집
    • /
    • pp.147-154
    • /
    • 1995
  • In this paper, a computer-aided design system for axisymmetric deep drawing process will be described. An approach to the system is based on the knowledge based system. The system has been written in AutoLISP with personal computer. The system is composed of four main modules, such as input , geometrical design, test & rectification and user modification . The system which aids designer provides powerful capabilities for the design of axisymmetric deep drawing process.

  • PDF

디프 드로잉 가공시 블랭크 홀더력에 관한 연구 (A Study on the Blankholding Force in Deep Drawing Process)

  • 이종국;강명순
    • 대한기계학회논문집
    • /
    • 제13권5호
    • /
    • pp.886-900
    • /
    • 1989
  • 본 연구에서는 블랭크홀더력이 디프드로잉 성형성성에 미치는 영향에 대해 알아보고자 윤활조건에 따라 블랭크홀더력의 적정 범위를 이론적으로 파악해 보고, 실험의 경우 고강성 스프링형 블랭크홀더 방식에서 나타나는 디프드로잉 특성 및 초기블랭크홀더력의 성한한계에 관하여 검토하는 것으로 하였다.

원형컵 드로잉의 공정설계 변화가 제품품질에 미치는 영향 (Influence of Process Design Scheme on Product Qualities in Cylindrical Cup Drawing)

  • 이재명;김종호;원시태
    • 소성∙가공
    • /
    • 제11권8호
    • /
    • pp.716-723
    • /
    • 2002
  • A systematic investigation for the process design in deep drawing is necessary to improve the quality of drawn cups. This study concentrates mainly on the influence of process desing scheme on the product qualities in cylindrical cup drawing. Three types of process design scheme were chosen in this study. Case 1 is to draw a finished cup of 50mm in diameter in one stage, Case 2 and Case 3 are redrawing the first drawn cups of 55, 65mm in diameter to the final size respectively. Through experiments the maximum drawing force in two-stage cup drawing can be reduced up to 24% as compared with that of one-stage cup drawing. In addition, Case 3 process results in better product qualities than the other two processes in terms of the distributions of thickness and hardness.

증육된 벽부를 가진 더블 싱크 제품의 프로그레시브 금형 설계 (Progressive Die Design for a Component of Double Sinks with Locally Thickened Wall)

  • 장원석;최홍석;이희도;강신철;안국찬;김병민
    • 소성∙가공
    • /
    • 제19권8호
    • /
    • pp.508-516
    • /
    • 2010
  • Thickening process in sheet metal forming is being increased to improve the strength as well as to reduce manufacturing process such as welding. This process can make it possible to obtain part locally thicker than that of initial sheet thickness. In this study, design method for manufacturing the component which has double sinks with local thickened wall is proposed. Deep drawing and upsetting processes are applied in order to form double sinks and thicken its walls. Used material is SPHC440 with the thickness of 2.0mm and initial blank size is determined on the basis of the final product. Distance between the center of double sinks and first drawing ratio to avoid fracture are the most significant factors during deep drawing. FE-analysis is implemented in order to determine the appropriate values. Progressive die is designed based on the proposed method and FE-analysis. As a result of experiment, locally thickened component can be manufactured, which has double sinks with the thickness about 3mm at the corner and wall.

다이캐스팅 공정의 대체를 위한 마그네슘판재의 온간, 열간 ???K드로잉 성형성 평가 (The Drawbility Estimation in Warm and Rot Sheet Forming Process of Magnesium for Substitution of Die-casting Process)

  • 추동군;오세웅;이준희;강충길
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2005년도 춘계학술대회 논문집
    • /
    • pp.407-410
    • /
    • 2005
  • The drawability of AZ31B magnesium sheet is estimated according to the variable temperatures (200, 250, 300, 350 and $400^{\circ}C$), forming speed (20, 50, 100 mm/min), thickness (0.8, 1.4 t), blank holding force (1.0, 1.4, 1.7kN). The deep drawing process (DDP) of circular cup is used in forming experiments. The results of deep drawing experiences show that the drawability is well at the range from 250 to $300^{\circ}C$, 50mm/min forming speed and 1.4kN blank holding force. The 0.8t magnesium sheets were deformed better than 1.4t. BHF was controlled in order to improve drawability and protect the change of cup thickness. When BHF was controlled, tearing and thickness change were decreased and LDR. was improved from 2.1 to 3.0.

  • PDF

마그네슘 합금 판재의 온간 딥드로잉 해석 (Analysis of warm Deep Drawing of Magnesium Alloy Sheet)

  • 이명한;김헌영;김형종;오수익
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2007년도 춘계학술대회 논문집
    • /
    • pp.294-297
    • /
    • 2007
  • Due to their low densities and high specific strength and stiffness, magnesium alloy sheets are very attractive lightweight materials for automotive and electrical products. However, the magnesium alloy sheets are usually formed at elevated temperature because of their poor formability at room temperature. To use of the magnesium alloy sheets for an industrial, their mechanical properties at elevated temperature and appropriate forming process conditions have to be developed. In this study, non-isothermal simulations of a square cup drawing from magnesium alloy sheets have been conducted to evaluate a proper forming process conditions such as the tool temperature, the tool shoulder radius, friction between the blank and the tools. According to this study, appropriate forming process conditions of square cup drawing at elevated temperature from magnesium alloy sheets are suggested.

  • PDF

타원형상 디프 드로잉 제품의 공정설계 (A Process Design for Dlliptically Shaped Deep Drawing Products)

  • 배원락
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 1999년도 추계학술대회논문집
    • /
    • pp.26-29
    • /
    • 1999
  • Process design for elliptically shaped deep drawing products is various according to size shape and specification of products. This study presents two approaches to design the preform that is a key process for elliptically shaped products, One of these is that cross-section of punch is circular. Another is that for the improvement of characteristics for final products the cross-section of the punch is similar to rectangular shape. After forming the preform process design of top-part drawing is the same. In the study blank shape and dimension are obtained by applying a numerical formula and surface area constancy.

  • PDF