• Title/Summary/Keyword: deburring

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A Realization of Deburring Robot using Vision Sensor (비젼 센서를 이용한 디버링 로봇의 구현)

  • 배준영;주윤명;김준업;이상룡
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.466-469
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    • 2002
  • Burr is a projected part of finished workpiece. It is unavoidable and undesirable by-product of most metal cutting or shearing process. Also, it must be removed to improve the fit of machined parts, safety of workers, and the effectiveness of finishing operation. But deburring process is one of manufacturing processes that have net been successfully automated, so deburring automation is strongly needed. This paper focused on developing a basic algorithm to find edge of workpiece and match two different image data for deburring automation which includes automatic recognition of parts, generation of deburring tool paths and edge/corner finding ability by analyzing the DXF drawing file which contains information of part geometry. As an algorithm for corner finding, SUSAN method was chosen. It makes good performance in finding edge and corner in suitable time. And this paper suggested a simple algorithm to find matching point between CCD image and drawing file.

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The Deburring of the Actuator Arm of HDD for PC (PC용 HDD의 Actuator Arm 디버링)

  • 박동삼;최영현;강대규
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.155-160
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    • 2003
  • It is very important to make an intensive control of burr and surface roughness in the actuator arm of HDD for personal computer. There are two finishing techniques for actuator arm mechanical and chemical method. Centrifugal barrelling and magnetic deburring are mechanical methods, and electrolysis finish is a chemical method. Centrifugal barrelling and magnetic deburring are widely used due to the excellence in convenience and mass production. In this study, characteristics of surface roughness and deburring effect in magnetic deburring and centrifugal barrelling are investigated, and their performance of finishing is compared.

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Development of Intellingent Deburring System Based on Industial Robot (산업용로봇을 이용하는 지능 버 제거 시스템 개발에 관한 연구)

  • Shin, Sang-Un;Choe, Gyu-Jong;Ahn, Du-Seong
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.34 no.1
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    • pp.1-5
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    • 1998
  • This study presents intelligent deburring system which can transfer the exper's skill to deburring robot through neural network. The expert's skill is expressed as associate mapping between the characteristics of the burr and human expert's action. Under the fundamental idea that the state of the deburring process can be extracted via the visual sense of the human, we employ vision system for the perception and identification of the changing burr. From the demonstration of human experts, force data are measured and fitted impedance model. Finally the characteristics of the burr and coressponding force are associated by the neural network which is trained through many demonstrations. The proposed method is verified in the deburring process of welding burr.

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A study on the characteristics of electrochemical deburring in the governor shaft cross hole (거버너샤프트 교차구멍 내경의 전해디버링 특성에 관한 연구)

  • Choi, In-Hyu;Kim, Jeong-Du
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.12
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    • pp.1984-1991
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    • 1997
  • Recently burr technology is rising in the fields of the precision manufacturing and the high quality machining, deburring has treated as a difficult problem on going to the high efficiency, automation in the FMS. Removal of burr with various shapes, dimensions and properties couldn't be standardized and has depended on manual treatment. Especially, deburring for cross hole inside owing to passing through out perpendicular to a main hole is more difficult, the electrochemical method is proper as its solution at practical aspects. Burr elimination in the cross hole drilling of governor shaft used in the automobile engine so far has been worked by a manual post-processing by a skillful worker, which becomes a factor of productivity-down and cost-up so that improvement of machining process is needed. Therefore, for the high efficiency and automation of internal deburring in the cross hole, development of electrochemical deburring technology is needed. So, the new process in the burr treatment is supposed. In this study, characteristics of electrochemical deburring through experiments were identified and factors such as electrolytic gap and electorlytic fluid contributed to removal burr height were analyzed. Also, deburring efficiency and electrolytic performance for cross hole were examined according to electrolytic current and electrochemical deburring condition corresponding to acquired edge quality was found out.

Electrochemical Deburring System by the Electroplated CBN Wheel (입방정질화붕소입자 전착지석에 의한 전해디버링 시스템)

  • 최인규;김정두
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.04a
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    • pp.19-23
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    • 1996
  • Deburring and edge finishing technology as the last process of machining operation is required for manufacturing of advanced procesion components, duburring has treated as a difficult problem on going tothe highefficency, automation in the FMS. Removal of butt with various shapes, dimensions and properties coultn't has a standard and has depended on manual treatment. Especially, deburring for cross hole inside owing to passing through out perpendicular to a main hole is more difficult, the electrolytic method is proper as its solution at practical aspects. Therefore, for the high effciency and automation of intermal deburring in the cross hole, development of electrolytic debutting technology is needed. So, the new process in the burr treatment is supposed. In this study, in the eliminating burr inside cross hole, the principle and machining performances of electrochemical deburring by Cubic-Boron-Nitrade abrasive electroplate wheel are investigated, Design and manufacture of CBN electroplated wheel and analysis of characteristics with electrolytic debutting are achieved. Also deburring efficiency and electrolytic performance for cross hole were examined according to electrolytic current and electrolytic deburring condition corresponding to acquired edge quality was found out.

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Deburring of Intersection Holes (교차구멍 에서의 디버링)

  • 박노진;김권희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.1424-1428
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    • 2004
  • A new design for deburring tools for intersecting holes is introduced. The tool tip is mounted on a slender cantilever assembled into a circular shank. The tool tip has been design to cover ranges of exit angle and diameter ratio between intersecting holes. The design is an improvement over the previous ones by the authors. Experiments have been performed on AL6061. With the new design, mild exit burrs with exit angles greater than 45$^{\circ}$ are successfully removed. For large burrs with smaller exit angles, however, the deburring could be incomplete.

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A study on deburring task of robot arm using neural network (신경망을 이용한 ROBOT ARM의 디버링(Deburring) 작업에 관한 연구)

  • 주진화;이경문;이장명
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.139-142
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    • 1996
  • This paper presents a method of controlling contact force for deburring tasks. The cope with the nonlinearities and time-varying properties of the robot and the environment, a neural network control theory is applied to design the contact force control system. We show that the contact force between the hand and the contacting surface can be controlled by adjusting the command velocity of a robot hand, which is accomplished by the modeling of a robot and the environment as Mass-Spring-Damper system. Simulation results are shown.

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