• Title/Summary/Keyword: damage crack growth

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The Effects of the Initial Crack Length and Fiber Orientation on the Interlaminar Delamination of the CFRP/GFRP Hybrid Laminate (초기 균열길이 및 섬유방향이 CFRP/GFRP 하이브리드 적층재의 층간 파괴에 미치는 영향)

  • Kwon, Oh-Heon;Kwon, Woo-Deok;Kang, Ji-Woong
    • Journal of the Korean Society of Safety
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    • v.28 no.1
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    • pp.12-17
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    • 2013
  • Considering the wind power system and the rotor blades which are composed of much technology, the wind power blade would be the most dangerous part because it revolves at high speed and weighs about dozens of tons, if the accident happens. Therefore, the light weight composite materials have been replacing as substitutional materials. The object of this study is to examine the delamination and damage for CFRP/GFRP hybrid composite that is used for strength improvement of a wind power blade. The influence of the initial crack length and fiber orientation for the interlaminar delamination was exposed for the blade safety. Plain woven CFRP instead of GFRP was inserted into the layer of the box spar for improving the strength and blade life. DCB(Double Cantilever Beam) specimen was used for evaluating fracture toughness and damage evaluation of interlaminar delamination. The material used in the experiment is a commercial material known as CF 3327 EPC in plain woven carbon prepreg(Hankuk Carbon Co.) and UD glass fiber prepreg(Hyundai Fiber Co.). From the results, crack growth rate is not so different according to the variation of the initial crack length. Mode I interlamainar fracture toughness of fiber direction $0^{\circ}$ is higher than that of $45^{\circ}$. Interlaminar fracture has an effect on fiber direction and K decreased with lower value according to increasing initial crack length. Also energy release rate fracture toughness was evaluated because CFRP/GFRP hybrid composite with a different thickness is under the mixed mode loading condition. The interlaminar fracture was almost governed by mode I fracture even though the mixed mode.

Damage Evaluation of Cracked Laminated Composite Plates Using Experimental Modal Analysis (실험 모드해석을 이용한 균열 적층복합판의 손상평가)

  • Kim, Joo-Woo
    • Journal of Korean Society of Steel Construction
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    • v.24 no.4
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    • pp.399-410
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    • 2012
  • In this study, vibration tests are performed on cantilevered and clamped-clamped laminated composite rectangular plates using experimental modal analysis technique. The damages are simulated by applying progressive line cracks to the laminated composite plates for damage evaluations due to crack growth. The changes of frequency response functions(FRFs), MAC values, and modal parameters (frequency, mode shape and damping ratio) of the damaged composite plates, which are obtained by the modal testing of impact hammer, are investigated. Each experimental modal parameter of the progressively damaged composite plates is compared with natural frequencies and mode shapes obtained by finite element analysis. It is seen that the damage can be evaluated from the changes in the geometric properties and structural behaviors of the laminated composite plates resulting from the model updating process of the finite element model as a benchmark.

Evaluation of the Damage Mechanism in CFRP Composite Using Computer Vision

  • Kwon, Oh-Heon;Xu, Shaowen;Sutton, Michael
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.5
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    • pp.686-694
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    • 2010
  • Continuing progress in high technology has created numerous industrial applications for new advanced composite materials. Among these materials, carbon fiber-reinforced plastic (CFRP) laminate composite is typically used for low-weight carrying structures that require high specific strength. In this study, the damage mechanism of a compact tension (CT) specimen of woven CFRP laminates is described in terms of strain and displacement changes and crack growth behavior. The digital image correlation (DIC) method (which is employed here as a computer vision technique) is analyzed. Acoustic emission (AE) characteristics are also acquired during fracture tests. The results demonstrate the usefulness of these methods in evaluating the damage mechanism for woven CFRP laminate composites. From the results, we show these methods are so useful in order to evaluate the damage mechanism for woven CFRP laminate composites.

Stochastic modelling and optimum inspection and maintenance strategy for fatigue affected steel bridge members

  • Huang, Tian-Li;Zhou, Hao;Chen, Hua-Peng;Ren, Wei-Xin
    • Smart Structures and Systems
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    • v.18 no.3
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    • pp.569-584
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    • 2016
  • This paper presents a method for stochastic modelling of fatigue crack growth and optimising inspection and maintenance strategy for the structural members of steel bridges. The fatigue crack evolution is considered as a stochastic process with uncertainties, and the Gamma process is adopted to simulate the propagation of fatigue crack in steel bridge members. From the stochastic modelling for fatigue crack growth, the probability of failure caused by fatigue is predicted over the service life of steel bridge members. The remaining fatigue life of steel bridge members is determined by comparing the fatigue crack length with its predetermined threshold. Furthermore, the probability of detection is adopted to consider the uncertainties in detecting fatigue crack by using existing damage detection techniques. A multi-objective optimisation problem is proposed and solved by a genetic algorithm to determine the optimised inspection and maintenance strategy for the fatigue affected steel bridge members. The optimised strategy is achieved by minimizing the life-cycle cost, including the inspection, maintenance and failure costs, and maximizing the service life after necessary intervention. The number of intervention during the service life is also taken into account to investigate the relationship between the service life and the cost for maintenance. The results from numerical examples show that the proposed method can provide a useful approach for cost-effective inspection and maintenance strategy for fatigue affected steel bridges.

A Study on the Initial Crack Growth in Spheroidal Graphite Cast Iron under Extremely Low Cycle Loading (극저사이클 하중을 받는 구상흑연주철의 초가균열성장에 관한 연구)

  • Kim, Min-Gun;Lim, Bok-Kyu;Kim, Dong-Youl
    • Journal of Industrial Technology
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    • v.22 no.A
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    • pp.3-8
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    • 2002
  • In this study, extremely low cycle fatigue tests were carried out under push-pull loading conditions using graphite cast iron (GCD). In order to clarify the fatigue fracture mechanism of GCD in an extremely low cycle fatigue regime successive observations of internal fatigue damage were performed. The results obtained are as follows. (1) The process of extremely low cycle fatigue can be classified into three stages which are composed of the generation, growth and coalescence of microvoids inside materials. (2) In an extremely low cycle fatigue regime, microvoids originate from debonding of graphite-matrix interface.

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Fracture Behavior of Welded Pipes with Local Wall Thinning (감육을 가지는 배관 용접부의 파괴거동)

  • Ahn, Seok-Hwan;Nam, Ki-Woo;Jeong, Jeong-Hwan;Kim, Yong-Un
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.90-95
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    • 2003
  • Fracture behaviors of pipes with local wall thinning are very important for the integrity of nuclear power plant. In pipes of energy plants, sometimes, the local wall thinning may result from severe erosion-corrosion (E/C) damage. However, the effects of local wall thinning on strength and fracture behaviors of piping system were not well studied. In this paper, the monotonic bending tests were performed of full-scale welded and unwelded carbon steel pipes with local wall thinning. A monotonic bending load was applied to straight pipe specimens by four-point loading at ambient temperature without internal pressure. The observed failure modes were divided into four types; ovalization, crack initiation/growth after ovalization, local buckling and crack initiation/growth after local buckling. Also, the strengths of welded and unwelded piping system with local wall thinning were evaluated.

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Simulation of Extremely Low Cycle Fatigue Fracture in Ductile Cast Iron (구상흑연주철 극저사이클 피로파괴의 시뮬레이션 구현)

  • Kim, Min-Gun;Lim, Bok-Kyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.12 s.255
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    • pp.1573-1580
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    • 2006
  • In this study, fatigue tests were carried out under push-pull loading condition using spheroidal graphite cast iron in order to clarify the internal fatigue fracture mechanism in an extremely low cycle fatigue regime. It is found that a successive observation of internal fatigue damage it is found that the fracture processes go through three stages, that is, the generation, growth and coalescence of microvoids originated from debonding of graphite-matrix interface. It is also found that the crack which is initiated from the void propagates by coalescence of neighboring cracks and the fatigue crack growth rate can be expressed in form of the Manson-Coffin rule type. In this paper, quantitative analyses of fatigue properties for realization of simulation about fatigue life evaluation are also presented.

Development of P-PIE Program for Evaluating Failure Probability of Pipes in Nuclear Power Plants (원전 배관의 파손확률평가를 위한 P-PIE 프로그램의 개발)

  • Park, Jai-Hak;Lee, Jae-Bong;Choi, Young-Hwan
    • Journal of the Korean Society of Safety
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    • v.25 no.6
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    • pp.1-8
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    • 2010
  • P-PIE program is developed for evaluating failure probability of pipes in nuclear power plants based on the existing PRAISE program. In the program, crack growth due to fatigue loading and stress corrosion can be considered and the probability of fracture or leakage of pipes can be calculated. Crack growth simulation is performed based on stress intensity factor and a damage parameter and failure of a pipe is determined based on J integral or net section yielding. Using the developed program the failure probabilities of tubes in a domestic nuclear power is obtained and discussed.

Abnormal Grain Growth Mechanism of Calcium Hexaluminate Phase

  • Song, Jun-Ho;Jo, Young-Jin;Bang, Hee-Gon;Park, Sang-Yeup
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09a
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    • pp.525-526
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    • 2006
  • Calcium-hexaluminate phase $(CA_6)$ is known to be effective for the crack shielding due to the spinel block crystal structure. In this study, we focused to the control of $CA_6$ morphology for good damage tolerance behavior in alumina and zirconia/calcium-hexaluminate $(CA_6)$ composites. Calcium-hexaluminate $(CA_6)$ composites were prepared from zirconia, alumina and calcium carbornate powders. Calcium-hexaluminate $(CA_6)$ phase was obtained by the solid reaction through the formation of intermediate phase $(CA_2)$. $CA_6$ phase showed the column type abnormal grain grown behavior composed of small blocks. Due to the typical microstructure of $CA_6$, alumina and zirconia/calcium-hexaluminate composites provide a well controlled crack propagation behavior.

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Damage Evaluation of Wheel Tread for High Speed Train Using Replication and Fracture Mechanics Characteristics (비파괴적 표면조직검사법과 파괴역학 특성에 따른 고속철도용 차륜 답면의 손상 평가)

  • Kwon, Seok-Jin;Lee, Dong-Hyung;Seo, Jung-Won;Kwon, Sung-Tae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.7 s.262
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    • pp.756-763
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    • 2007
  • The majority of catastrophic wheel failures are caused by surface opening fatigue cracks either in the wheel tread or wheel flange areas. The inclined cracks at railway wheel tread are initiated and the cracks are caused by wheel damage-spatting after 60,000 km running. Because the failured railway wheel is reprofiled before regular wheel reprofiling, the maintenance cost for the railway wheel is increased. Therefore, it is necessary to analyze the mechanism for initiation of crack. In the present paper, the combined effect on railway wheels of a periodically varying contact pressure and an intermittent thermal braking loading is investigated. To analyze damage cause for railway wheels, the measurements for replication of wheel surface and the effect of braking application in field test are carried out. The result shows that the damages in railway wheel tread are due to combination of thermal loading and ratcheting.