• Title/Summary/Keyword: cylinder inspection

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Surface Inspection System of Bearing Inner/Outer Race using Machine Vision (비전을 이용한 베어링 내/외륜 면취 검사 시스템)

  • Yoon Ju-Young;Lee Young-Choon;Pang Doo-Yeol;Lee Seong-Cheol
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.309-310
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    • 2006
  • This paper is about the development of surface inspection of bearing inner and outer race using machine vision. Before this system is developed, most inspections are performed by workers' naked eye. To improve both the inconvenience and incorrectness, another new tester is introduced. This system has the three sections mainly. First one is the mechanism section which transfers bearing manufactured from previous process line to the testing process in plant. Another is the inspection system which is composed of two parts: computer vision and measurement system using laser diode which inspects the defects of the bearing inner or outer race. The other is the pneumatic cylinder part controlled by Programmable Logic Controller(PLC). The system which is developed shows favorable results, and that has the advantage of convenience and correctness compared to previous system.

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New Engineering Methods for Non-Linear Deflection Estimation of Cylinder under Bending (굽힘 모멘트가 작용하는 실린더의 비선형 처짐량 예측을 위한 새로운 공학적 계산식)

  • Huh, Nam-Su;Kim, Yun-Jae;Kim, Young-Jin;Jung, Hyun-Kyu;Lee, Dong-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.3
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    • pp.311-317
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    • 2004
  • This paper proposes engineering estimation equations for the maximum deflection of a cylinder subject to bending under elastic-plastic and elastic-creep conditions. Being based on the reference stress approach, the proposed equations are simple to use and can accommodate general tensile and creep behaviours. Validation against detailed 3-D FE results using actual stress-strain data and realistic creep-deformation data shows excellent agreement, which provides confidence in the use of the proposed equation. Based on the proposed equations, together with information on in-service inspection data, discussion is given how to estimate future time-dependent and time-independent deflection of the CANDU pressure tube. Thus the present result would be valuable information for integrity assessment of the CANDU pressure tube.

Effective test of lacquer in marine diesel engines

  • Hong, Sung-Ho;Ju, Seung-Hwan
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.9 no.2
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    • pp.199-208
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    • 2017
  • We perform an experiment on lacquer formation with simple test device. The anti-lacquer is one of important issues to increase durability, and to improve performance in the engines because the lacquer formation cause sticking of fuel injection pump, scuffing of cylinder liners, and increase of lubricant oil consumption in the marine diesel engines. We suggest this simple test in order to save enormous experimental cost in marine diesel engines, and in order to have ease in performing the various tests. The influences of the Base Number (BN) of lubricant oils and the sulfur content of fuel oils in the formation of lacquer are investigated. In order to investigate physical and chemical properties of lacquer, we perform a variety of tests such as, visual inspection, EDS. In addition, we investigate adhesion of lacquer by pull-off test quantitatively, and perform dissolution test with dilute sulfuric acid.

Design and manufacture of atomatic microwave leakage inspection system (전자 오븐의 누설 고주파 자동 검사 시스템 설계와 제작)

  • 이만형;송지복;이석희;정영철;안희태
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.492-496
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    • 1987
  • The testing philosophy and control schemes are investigated and applied to construct the Automatic Microwave Leakage Inspection System (AMLIS) . AMLIS is consists of three major parts such as Material Handling Mechanism, Fine Positioning Mechanism and Scanning Mechanism. The material Handling unit is designed to perform loading and unloading microwave oven onto the testing point by pneumatic cylinder and vacuum pump. The Fine positioning part includes X-Y-.THETA. table and distance sensing equipment. The scanning part is composed of five SCARA robots, which traverse X-Y-Z catesian coordinates respectively. The leakage testing probes are placed at the end of this each robot then the path and speed are both controlled via microprocessors. A performance test of this system combined with electric parts and software is done and the basic major function of system are accomplished.

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An Experimental Study on the Strengthening Effect of CFS on Concrete Cylinder under Load History (하중이력을 받은 콘크리트 압축공시체의 탄소섬유쉬트 보강효과에 관한 실험적 연구)

  • Bae, Ju-Seong;Kim, Kyoung-Soo;Kim, Jae-Wook;Ko, Yeong-Pyo
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.4 no.3
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    • pp.169-176
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    • 2000
  • In the strengthening of the existed reinforced concrete(RC) structures, it is required that the more rational strengthening method and the amounts of strengthening materials would be decided under the consideration of the present state of RC structures. Therefore, this study examined the strengthening effects of concrete cylinders strengthened with carbon fiber sheet(CFS). In this studying we modeled the reduction of internal forces and the initial strains of concrete cylinders as the load history over the elastic limit. From the results, it revealed that the strengthening of two layer CFS was more effective on the concrete cylinders under the action of load history such as cyclic and cracking load.

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Nondestructive Evaluation of Concrete Strength Considering Aging Effect (재령을 고려한 콘크리트의 비파괴강도평가)

  • Kim, Young-Jin;Lee, Sang-Min;Choi, Hong-Shik
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.3 no.3
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    • pp.157-165
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    • 1999
  • The nondestructive testing methods are commonly used to determine the in-situ compressive strength of concrete. The correlation curves to evaluate the effect of aging on the development of concrete strength was proposed. Thirty two ${\Phi}10{\times}20cm$ cylinder specimens were cast from 5 batches having different strength levels. The correlation curves for rebound hammer method, ultrasonic pulse velocity method and combined method were derived from the laboratory tests and multiple regression analysis. To account for the change of condition such as surface hardness, internal moisture contents, the aging coefficients are applied to the correlation curves. From the comparison the nondestructive strength with the core strength taken from the existing reinforced concrete structures, the validity of the proposed correlation curves are verified.

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Technique for Bridge Bearing Retrofit Using Wedge-Jack (교좌장치 겸용 웨지잭을 이용한 교좌장치 보수공법)

  • 백동명;유문식;임진석
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.10a
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    • pp.837-843
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    • 1999
  • A common hydraulic jack using brdige retrofit has a problem of increasing cost and time of construction to construct additionally temporary bent or concrete bracket, in case of insufficiency work space and release hydraulic pressure. To solve the problem, this technique is developed to alternate the bridge bearing in adequate inspection condition. After control maximum lift-height and minimum lift-force of no damage to super structure, the constructive technique is to alternate and repair the bridge bearing using the wedge jack with bridge bearing ability that is no release hydraulic pressure stopper, and able to reuse separable cylinder.

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Development of rotational pulse-echo ultrasonic propagation imaging system capable of inspecting cylindrical specimens

  • Ahmed, Hasan;Lee, Young-Jun;Lee, Jung-Ryul
    • Smart Structures and Systems
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    • v.26 no.5
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    • pp.657-666
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    • 2020
  • A rotational pulse-echo ultrasonic propagation imager that can inspect cylindrical specimens for material nondestructive evaluations is proposed herein. In this system, a laser-generated ultrasonic bulk wave is used for inspection, which enables a clear visualization of subsurface defects with a precise reproduction of the damage shape and size. The ultrasonic waves are generated by a Q-switched laser that impinges on the outer surface of the specimen walls. The generated waves travel through the walls and their echo is detected by a Laser Doppler Vibrometer (LDV) at the same point. To obtain the optimal Signal-to-Noise Ratio (SNR) of the measured signal, the LDV requires the sensed surface to be at a right angle to the laser beam and at a predefined constant standoff distance from the laser head. For flat specimens, these constraints can be easily satisfied by performing a raster scan using a dual-axis linear stage. However, this arrangement cannot be used for cylindrical specimens owing to their curved nature. To inspect the cylindrical specimens, a circular scan technology is newly proposed for pulse-echo laser ultrasound. A rotational stage is coupled with a single-axis linear stage to inspect the desired area of the specimen. This system arrangement ensures that the standoff distance and beam incidence angle are maintained while the cylindrical specimen is being inspected. This enables the inspection of a curved specimen while maintaining the optimal SNR. The measurement result is displayed in parallel with the on-going inspection. The inspection data used in scanning are mapped from rotational coordinates to linear coordinates for visualization and post-processing of results. A graphical user interface software is implemented in C++ using a QT framework and controls all the individual blocks of the system and implements the necessary image processing, scan calculations, data acquisition, signal processing and result visualization.

An Empirical Study on the Designed Burst Pressure of Type3 Composite Cylinder (Type3 복합용기 설계 파열압에 관한 실증연구)

  • Kim, ChangJong;Cho, Sung Min;Kim, Eun Jung;Yoon, Kee Bong
    • Journal of the Korean Institute of Gas
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    • v.17 no.3
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    • pp.20-26
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    • 2013
  • In this research, an empirical study on the designed burst pressure of Type3 composite cylinder was performed by hydrostatic burst test equipment. The designed burst pressure of Type3 composite cylinders, which are 6.8 liter and 31 MPa of service pressure, was estimated with the analysis using the finite element method. In order to confirm its accuracy, the burst test of small Type3 composite cylinders was perfomed through three times. The burst test equipment can pressurize to 400 MPa. As a result of comparison between the designed burst pressure and actual burst pressure, the difference was less than 4 percentage. With a test result, the analysis accuracy was verified. This technique will be applied to both qualification and inspection for the composite cylinder.

Study on Prediction of Compressive Strength of Concrete based on Aggregate Shape Features and Artificial Neural Network (골재의 형상 특성과 인공신경망에 기반한 콘크리트 압축강도 예측 연구)

  • Jeon, Jun-Seo;Kim, Hong-Seop;Kim, Chang-Hyuk
    • Journal of the Korea institute for structural maintenance and inspection
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    • v.25 no.5
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    • pp.135-140
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    • 2021
  • In this study, the concrete aggregate shape features were extracted from the cross-section of a normal concrete strength cylinder, and the compressive strength of the cylinder was predicted using artificial neural networks and image processing technology. The distance-angle features of aggregates, along with general aggregate shape features such as area, perimeter, major/minor axis lengths, etc., were numerically expressed and utilized for the compressive strength prediction. The results showed that compressive strength can be predicted using only the aggregate shape features of the cross-section without using major variables. The artificial neural network algorithm was able to predict concrete compressive strength within a range of 4.43% relative error between the predicted strength and test results. This experimental study indicates that various material properties such as rheology, and tensile strength of concrete can be predicted by utilizing aggregate shape features.