• Title/Summary/Keyword: cutting volume

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A study on development of plasma-arc cutting system with computer-numerical control (컴퓨터수치제어(CNC) 플라즈마 아아크 절단장치 개발에 관한 연구)

  • 노태정;나석주;나규환
    • Journal of Welding and Joining
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    • v.8 no.3
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    • pp.60-69
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    • 1990
  • Plasma arc cutting is a fusion cutting process in which a gas-constricted arc is employed to produce a high-temperature, high-velocity plasma jet on the workpiece. This process provides some advantages such as increased cutting velocity, excellent working accuracy and the ability to cut special materials (widely used stainless steels and Al-alloys, for example), when compared with iconventional oxyfuel gas cutting. From the view point of price and reliability of the power source, plasma arc cutting has also some distinct advantages over laser beam cutting. High-speed machines with NC or CNC systems are needed for the plasma arc or laser beam cutting process, while for oxyfuel gas cutting, low-speed machines with copying templates or optical-shape tracking sensors can be applied. The low price and high flexibility of the microprocessor arc contributing more and more the application of CNC system in the plasma arc cutting process, as in other manufacturing fields. From these points of view, a microprocessor-based plasma arc cutting system was developed by using a reference-pulse system, and its performance was tested. The interpolating routines were programmed in the assembly language for saving the memory volume and improving the compouting speed, which has an intimate relationship with the available cutting velocity.

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ANALYSIS OF ER:YAG LASER IRRADIATION ON CUTTING EFFICACY OF ENAMEL AND DENTIN (Er:YAG 레이저의 법랑질 및 상아질의 삭제효과 비교)

  • Hong, Seong-Su;Lee, Sang-Ho;Lee, Chang-Seop;Kim, Su-Gwan
    • Journal of the korean academy of Pediatric Dentistry
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    • v.28 no.4
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    • pp.728-734
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    • 2001
  • The purpose of this study was to investigate the effects of Er:YAG laser on cutting of efficacy of enamel and dentin in primary and permanent teeth. We used the enamel and dentin specimens of human teeth which contain the physiologic saline and maintain the pulpal pressure in dentinal tubules. Each specimen was exposed to Er:YAG laser with non-contact mode under different treatment condition of irradiation energy, pulse repetition rate. We investigated the cutting efficacy of Er:YAG laser by Scanning Intensity Microscopy, and obtained following results. 1. Cutting volume of enamel and dentin in primary and permanent teeth were increased by increasing the irradiation energy, pulse repetition rate. 2. Cutting volume of primary teeth was larger than that of permanent teeth. 3. Cutting volume of dentin was larger than that of enamel in primary and permanent teeth. From these results, Er:YAG laser would be more effective in cutting dentin than enamel, and in cutting primary teeth than permanent teeth for clinical application.

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The Estimation of Soil Conversion Factor using Digital Imagery (수치영상을 이용한 토량환산계수 산정)

  • 이종출;차성렬;장호식;김진수
    • Proceedings of the Korean Society of Surveying, Geodesy, Photogrammetry, and Cartography Conference
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    • 2003.10a
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    • pp.169-174
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    • 2003
  • Design of a rational earth volume conversion coefficient is required as the earth volume conversion coefficient may give great influence on construction work volume and construction costs in the civil engineering works where large-scaled earth volume is excavated. However, there are a great deal of difficulties in the calculation of the exact spoil surface earth and Insufficient earth volume by adopting the figures presented on the generally used design specifications which are not the results obtained from the selection tests in calculating the earth volume conversion coefficient. In this connection, it would be desirable to calculate the earth volume conversion coefficient by carrying out large-scaled site test adequate for the relevant environment. In consequence, this study aims at calculating the exact earth volume conversion coefficient of cutting and banking areas of weathering rocks in large-scaled construction sites where land is being developed into home lots. For this, we have excavated the respective 20 sites of the cutting and banking areas in the said site and then calculated the volume after the excavation. As a result, the relative exactness degree of the crossing was calculated at 0.5% in average. The relative exactness degree of 0.5% in the volume may be judged as an exact measurement as it corresponds to 0.17% of the relative exactness degree in the length measurement. We have calculated the exact earth volume conversion coefficient by the use of function ratio as per the wet unit weight and the indoor soil quality test as per volume calculated. And then we have found out minor differences as a result of the comparison and analysis with the earth volume conversion coefficient determined by the dry unit weight test as per sand replacement method. This may be judged as a rational design method for the calculation of earth volume conversion coefficient, as well as high reliability of site test as a precision photogrammetry is adopted for volume measurement of the irregular excavating areas.

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Prediction of the optimum cutting condition of TBM disc cutter in Korean granite by the linear cutting test (선형절삭시험에 의한 TBM 디스크 커터의 최적 절삭조건 예측)

  • Park, Gwan-In;Jang, Su-Ho;Choe, Sun-Uk;Jeon, Seok-Won
    • Proceedings of the Korean Society for Rock Mechanics Conference
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    • 2006.03a
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    • pp.217-236
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    • 2006
  • In this study, the LCM was applied as the preliminary study for the cutterhead design of TBM and the drilling performance evaluation. The optimum cutting condition is obtained from the LCM tests and the effects of the design factors of IBM cutterhead, such as penetration depth and cutter spacing, on drilling performance are estimated. In this study, hence, to predict the accurate performance of TBM, instead of one-dimensional penetration depth applied in existing studies, three-dimensional cutting volume was quantified and measured. For this, the digital photogrammetry technique was applied to the LCM tests. Also, AUTODYN 2D was applied to investigate the applicability of the numerical analysis technique to simulate the cutting process of rock by the TBM disc cutter.

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Effect of Cutting Tool Materials on Surface Roughness and Cutting Forces in Machining of $Al-Si_3N_4$ Composite Produced by Powder Metallurgy

  • Ozcatalbas, Yusuf;Bahceci, Ersin;Turker, Mehmet
    • Proceedings of the Korean Powder Metallurgy Institute Conference
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    • 2006.09b
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    • pp.1052-1053
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    • 2006
  • Aluminum-based composites reinforced with various amounts of $\alpha-Si_3N_4$ were produced by powder metallurgy (P/M). The machinability properties of $MMC_s$ were determined by means of cutting forces and surface roughness. Machining tests were carried out by using PCD and K10 tools. Increasing of $Si_3N_4$ volume fraction in the matrix resulted in a decrease of the surface roughness and turning forces. PCD cutting tools showed better cutting performance than K10 tools.

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CFD Analysis on Flow Characteristics of Oil Film Coating Nozzle (유막 코팅 노즐의 유동특성에 관한 CFD해석)

  • Jung, Se-Hoon;Ahn, Seuig-Ill;Shin, Byeong-Rog
    • The KSFM Journal of Fluid Machinery
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    • v.11 no.5
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    • pp.50-56
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    • 2008
  • Metal cutting operations involve generation of heat due to friction between the tool and the pieces. This heat needs to be carried away otherwise it creates white spots. To reduce this abnormal heat cutting fluid is used. Cutting fluid also has an important role in the lubrication of the cutting edges of machine tools and the pieces they are shaping, and in sluicing away the resulting swarf. As a cutting fluid, water is a great conductor of heat but is not stable at high temperatures, so to improve stability an emulsion type mixed fluid with water and oil is often used. It is pumped over the cutting site of cutting machines as a state of atomized water droplet coated with oil by using jet. In this paper, to develop cutting fluid supplying nozzle to obtain ultra thin oil film for coating water droplet, a numerical analysis of three dimensional mixed fluid Jet through multi-stage nozzle was carried out by using a finite volume method. Jet flow characteristics such as nozzle exit velocity, development of mixing region, re-entrance and jet intensity were analyzed. Detailed mixing process of fluids such as air, water and oil in the nozzle were also investigated. It is easy to understand complex flow pattern in multi-stage nozzle. Important flow Information for advance design of cutting fluid supplying nozzle was drawn.

Effects of Rhizome Length and Node Numbers on the Proliferation of Menyanthes trifoliata Cuttings (조름나물 삽목 시 지하경의 길이와 마디 수에 따른 증식효율)

  • Lee, Gwang-Moon;Kim, Jae Geun
    • Journal of Wetlands Research
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    • v.14 no.2
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    • pp.193-198
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    • 2012
  • To enhance the proliferation efficiency of Menyanthes trifoliata L. endangered species in Korea, various rhizome cuttings were tested based on cutting length and node numbers. Growth length and increased volume of rhizomes were highest on long cuttings of 10-18cm length. But relative growth length of rhizomes were higher in short cuttings of 2-4cm and medium cutting of 4-10cm length than in long cuttings. Relative increased volume of rhizomes was highest in medium cuttings. The node numbers were not contributed to the efficiency of relative growth of rhizomes. This study suggests that medium length cutting is the best practice for the proliferation of M. trifoliata.

Development of the Big-size Statistical Volume Elements (BSVEs) Model for Fiber Reinforced Composite Based on the Mesh Cutting Technique (요소 절단법을 사용한 섬유강화 복합재료의 대규모 통계적 체적 요소 모델 개발)

  • Park, Kook Jin;Shin, SangJoon;Yun, Gunjin
    • Composites Research
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    • v.31 no.5
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    • pp.251-259
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    • 2018
  • In this paper, statistical volume element modeling method was developed for multi-scale progressive failure analysis of fiber reinforced composite materials. Big-size statistical volume elements (BSVEs) was considered to minimize the size effect in the micro-scale, by including as many fibers as possible. For that purpose, a mesh cutting method is suggested and adapted into the fiber model generator that creates finite element domain rapidly. The fiber defect model was also developed based on the experimental distribution of the fiber strength. The size effects from the local load sharing (LLS) are evaluated by increasing the fiber inclusion in the micro-scale model. Finally, continuum damage mechanics (CDM) model to the fiber direction was extracted from numerical analysis on BSVEs. And it was compared with strength prediction from typical representative volume element (RVE) model.

A Voxelization for Geometrically Defined Objects Using Cutting Surfaces of Cubes (큐브의 단면을 이용한 기하학적인 물체의 복셀화)

  • Gwun, Ou-Bong
    • The KIPS Transactions:PartA
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    • v.10A no.2
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    • pp.157-164
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    • 2003
  • Volume graphics have received a lot of attention as a medical image analysis tool nowadays. In the visualization based on volume graphics, there is a process called voxelization which transforms the geometrically defined objects into the volumetric objects. It enables us to volume render the geometrically defined data with sampling data. This paper suggests a voxeliration method using the cutting surfaces of cubes, implements the method on a PC, and evaluates it with simple geometric modeling data to explore propriety of the method. This method features the ability of calculating the exact normal vector from a voxel, having no hole among voxels, having multi-resolution representation.