• 제목/요약/키워드: cutting tool feed system

검색결과 109건 처리시간 0.023초

볼 엔드밀을 이용한 금형 구면 가공의 표면품질 향상에 관한 연구 (Surface Quality Improvements on the Spherical Shaped Mold using Ball End Milling)

  • 윤일우;황종대
    • 한국기계가공학회지
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    • 제19권3호
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    • pp.71-76
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    • 2020
  • Various machining methods are being studied to improve the processing quality of the spherical R shape in press die. In this paper, we confirmed that changes in machining quality were associated with changes in cutting direction, path, and cutting angle, which are commonly used in the machining of molds. We obtained a surface roughness graph with each condition change in one specimen using an instrument that measured geometry and surface roughness simultaneously. The results of the study showed that the best surface roughness in the finish cut of the spherical surface was obtained using upward pick feed machining.

CNC 공작기계의 AC 서보 모터의 위치 및 속도 제어 특성 (AC Servo Motor Position and Speed Control Characteristics of CNC Machine Tools)

  • 박인준;백형래;정헌상;정수복;최송철
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 1998년도 전력전자학술대회 논문집
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    • pp.352-356
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    • 1998
  • This paper is a study about Ac servo motor position and speed control characteristics which depend on feedforward control, the acceleration / deceleration time constant after the interpolation, and PI control, automatic deceleration at corner in order to shape cutting control of feed drive system of the machine tool. The shape error caused by delay of the servo system in the direction of radius at the time of circular cutting is reduced by feedforward control. The shape error generated by the position command delay is minimized by using the acceleration / deceleration time constant after the interpolation. The results were verified to optical machining center experimentation of the machine tool.

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정면밀링 가공에서 표면조도 모델 개발 (A development of the surface roughness model in face milling operation)

  • 백대균;고태조;김희술
    • 한국정밀공학회지
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    • 제12권12호
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    • pp.149-156
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    • 1995
  • This paper presents the surface profile of machined workpiece in face milling operation. The roughness model of feed direction is considered the cutting condition, the profile and run-out of inserts. For the dynamic model the cutting system can be modeled as avibratory system. The dynamic model of surface roughness is considered the relative displacements between tool and work- piece which can be obtained from the cutting system. These model can predict various surface roughnesses. i.e. maximum and arithmetic mean surface ruughnesses. Therefore, the developed model can be used for the monitoring of surface roughness.

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외경선삭가공시 등가유효경사각에 따른 칩절단 특성 (Chip Breaking Characteristics Depending on Equivalent Effective Rake Angle in Turning)

  • 이영문;장승일;손정우;윤종훈
    • 한국기계가공학회지
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    • 제3권2호
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    • pp.25-31
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    • 2004
  • Machinability in metal cutting processes depends on cutting input conditions such as cutting velocity, feed rate, depth of cut, types of work material and tool shape factors. In this study, to assess chip breaking characteristics of a turning process, an equivalent oblique cutting system to this has been established. And the equivalent effective rake angle was determined using side rake angle, back rake angle and side cutting edge angle of the tool. A non-dimensional parameter, Chip breaking index(CB), was used to assess Chip breaking characteristics of chip in conjunction with the equivalent effective rake angle. In case of positive rake angles of the equivalent effective rake, the back rake angle has little effect on the chip breaking characteristics however, in case of negative ones, the side rake angle has some effect on Chip breaking characteristics.

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Deep Hole 가공시 SM55C의 절삭성에 관한 연구 (A Study on Machinability of SM55C for Deep Hole Drilling)

  • 이충일
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1997년도 추계학술대회 논문집
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    • pp.177-182
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    • 1997
  • The purpose of this study is to analyze how tools, guide bush type and the change of cutting speed have effects on the diameter of cutting hole, surface roughness of workpiece and roundness during the deep hole machining of SM55C with solid BTA drill by using BTA drilling system through experiment. Conclusion reached is as follows. (1) The diameter was expanded for 25${\mu}{\textrm}{m}$ at the first section and then was reduced 0${\mu}{\textrm}{m}$ and 15${\mu}{\textrm}{m}$ respectively at the 10m and 20m section comparing to the diameter of tool with respect to the variation of cutting length. (2) It was proved that roughness was below 12S for the whole section of cutting length. (3) The roundness has been below 12${\mu}{\textrm}{m}$. Regarding the polygon phenomenon, it has bee proved that not only uneven number of angle but also even number (quadrilateral, elliptical) of angle were made. (4) Variation of diameter, surface roughness of workpiece and roundness turned out to ve the best at 70m/min of cutting speed, 0.15mm/rev of feed.

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밀리미터파 간섭계용 타원 반사경의 공구 변화에 따른 고속절삭 특성 연구 (A Study on the characteristics of the High Speed Machining for several Tool Materials change of Ellipse Mirror Machining to be used in Millimeter Wave Interferometer System)

  • 이상용;김건희;김효식;양순철;홍창덕;조병무;원종호
    • 한국기계가공학회지
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    • 제6권4호
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    • pp.22-27
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    • 2007
  • This study aims to find the optimal cutting conditions, when ellipse mirrors consisted Aluminum alloy were made it the Millimeter-Wave Interferometer System mirror with several tools on the High-Speed Machine. Machining technique for precision machining characteristics of ellipse mirrors consisted Al6061 matter by Ball endmill is reported in this paper., Results of machining on the High-Speed Machine(using NCD(Natural Crystalline diamond), WC and coated TiAlN ${\phi}6mm$ ball endmill tool) had measurement of surface roughness and form accuracy with cutting conditions(the Feed rate, the Depth of cut and the Cutting speed). the Millimeter-Wave Interferometer System ellipse mirror had been machined foundational precision machining characteristics of aluminum.

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리니어모터 이송 유연성 연삭가공 시스템에 관한 연구 (A study on the linear motor feed flexible disk grinding system)

  • 유송민
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 춘계학술대회 논문집
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    • pp.381-386
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    • 2004
  • A flexible disk grinding system process has been introduced that utilized varying disk orientation with respect to workpiece along with the applied feed speed. A known process model methodologies has been used to fomulate processed surface profiles. Various process conditions including cutting speed, maximum feed speed and orientation angles could applied to observe process outcomes. Even though continuous and constant feed speed has been applied to the process, the results from the trapezoidal input velocity profiles would be observed and compared. Based on the control strategies including neural network methodologies, several output results were compared to find the optimum process condition.

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리니어모터 이송 유연성 연삭가공 시스템에 관한 연구 (A study on the linear motor feed flexible disk grinding system)

  • 유송민;최명진;신관수
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2004년도 추계학술대회 논문집
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    • pp.309-314
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    • 2004
  • A flexible disk grinding system process has been introduced that utilized varying disk orientation with respect to workpiece along with the applied feed speed. Various process conditions including cutting speed, maximum feed speed and orientation angles could applied to observe process outcomes. Even though continuous and constant feed speed has been applied to the process, the results from the trapezoidal input velocity profiles would be observed and compared. Based on the control strategies including neural network methodologies, several output results were compared to find the optimum process condition. Two axis control results were displayed showing better performance with higher trajectory error for larger training epoch.

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드릴링 공정의 전단 및 마찰 특성 해석 (Analyses of Shear and Frictional Characteristics in Drilling Process)

  • 김선일;최원식;손재환;장은숙;이영문
    • 한국기계가공학회지
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    • 제11권6호
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    • pp.22-27
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    • 2012
  • Drilling process is usually the most efficient and economical method of making a hole in a solid body. However, there have been no analytical method to assess drilling process based on the shear and frictional characteristics. In this paper, procedures for analyzing shear and frictional processes of drilling have been established by adopting an equivalent turning system to drilling. A series of drilling experiments were carried out with varying feed, velocity and drill shape factors. Using the results of the experiments, the cutting characteristics including shear in the primary shear zone and friction in the chip-tool contact region of drilling process have been analyzed. The specific cutting energy tends to decrease exponentially with increase of feed rate. In drilling process 35-40% of the total energy is consumed in the friction process. This is greater than that of turning process in cutting of the same work material.