• 한국정밀공학회지
• /
• 제24권7호
• /
• pp.60-68
• /
• 2007

This paper presents an efficient 5-axis roughing method for centrifugal impeller. The efficient roughing is minimization of cutting time through minimizing tool tilting and rotating motions. To minimized cutting time, machining area is divided into sub-cutting regions using control points on hub curves and shroud curves of blade used to design and analyze centrifugal impeller. For sub-cutting regions, diameters of cutting tools are determined as big as possible. Then, tool paths are generated with the tilting axis and rotating axis of 5-axis machine limited and fixed, which can give more efficient machining speed and machining stability than the conventional methods. Experimental results show that the proposed method is more efficient than the conventional methods to mill with the only one cutting tool without dividing area and the previous methods to mill with simultaneous 5-axis processing with dividing area.

• 한국공작기계학회:학술대회논문집
• /
• 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
• /
• pp.34-39
• /
• 1999

If the on-line cutting conditions (e.g. speed, feedrate, radial and axal depth of cuts) can be identified in an end milling process, much information about cutting forces will be estimated from the cutting force model. Therefore, those estimated conditions can be applied to monitoring and control areas. In this paper, a real-time estimation algorithm for radial and axial depth of cuts is studied in end milling using the averaging cutting forces per tooth. The analytical estimation models of depth of cuts are derived from the geometric cutting force model. The validity of the estimation models is verified on a horizontal machining center through the experiments in various cutting conditions.

• 한국정밀공학회지
• /
• 제18권1호
• /
• pp.117-122
• /
• 2001

Many kinds of channels are used in industrial equipment and production machinery. Although mechanical saw has been used to cut many sorts of channels, there is cost rise problem because of low productivity. Shearing of channel has a special place because it helps to cut expected shape and size easily. A channel cutting die set which can be mounted and used on a hydraulic press is developed to improve the productivity of channel cutting process. Mode for the channel cutting is divided into single cut and double cut method. This study use double cut method, and the developed channel cutting die set is composed of upper and lower die set. Shearing time can be reduced from 40 minutes to 20 seconds using the developed channel cutting die set. The productivity of channel cutting process can be increased with shearing time reduction as well as cost reduction.

• 한국정밀공학회지
• /
• 제14권10호
• /
• pp.135-140
• /
• 1997

The detection of cutting tool states in machining is important for the automation. The information of cutting tool states in metal cutting process is uncertain. Hence a industry needs the system which can detect the cutting tool states in real time and control the feed motion. Cutting signal features must be sifted before the classification. In this paper the Fisher's linear discriminant function was applied to the pattern recognition of the cutting tool states successfully. Cutting conditions and cutting force para- meters have shown to be sensitive to tool states, so these cutting conditions and cutting force paramenters can be used as features for tool state detection.

• 한국생산제조학회지
• /
• 제19권1호
• /
• pp.114-120
• /
• 2010

Optimization of the turning process has been concentrated on the selection of the optimal cutting parameters, such as cutting speed, feed rate and depth of cut. However, optimization of the cutting parameters does not necessarily guarantee the maximum profit. For the maximization of the profit, parameters other than cutting parameters have to be taken care of. In this study, 8 price-related parameters were considered to maximize the profit of the product. Regression equations obtained from RSM technique to relate the cutting parameters and maximum cutting volume with a given insert were used. The experiments with four combinations of cutting inserts and material were executed to compare the results that made the profit and cutting volume maximized. The results showed that the cutting parameters for volume and profit maximization were totally different. Contrary to our intuition, global optimization was achieved when the number of inserts change was larger than those for volume maximization. It is attributed to the faster cutting velocity, which decreases processing time and increasing the number of tool used and the total tool changing time.

• 대한기계학회논문집A
• /
• 제25권12호
• /
• pp.1944-1949
• /
• 2001

Four SiC-Si$_3$N$_4$ceramic cutting tools with different composition have been fabricated by hot-pressing. Correlations among the annealing time, the corresponding microstructure and the mechanical properties of resulting ceramics have been investigated. The fracture toughness and the grain size of both SiC and Si$_3$N$_4$in SiC-Si$_3$N$_4$composites increased with the annealing time. 1\`he hardness of SiC-Si$_3$N$_4$composites was relatively independent of the grain size and the sintered density. These ceramic cutting tools were tested under various cutting conditions and compared with the commercial Si$_3$N$_4$ceramic cutting tools. The experimental results were compared in terms of tool life and cutting force. The performance of SiC-Si$_3$N$_4$ceramic cutting tool shows the possibility to be a new ceramic tool.

• 한국산업융합학회 논문집
• /
• 제16권3호
• /
• pp.95-102
• /
• 2013

It is indispensable to modern society metal processing since the industrialized rapidly, but it is a metalworking cutting fluid immediately. In addition, this means selecting a emulsion on the basis of quality criteria processing method, the material of the material, cutting depth, cutting speed, Djourou fence Liang, and surface roughness, cutting oil, the shape of the device based on the emulsion, I will be the structure of the tank, filtration equipment also changes. In particular, acting bacteria is now breeding in response to the passage of time due to metal ion degradation due to heat generated hydraulic fluid leakage, humidity tung, during processing, seep from processing material at the time of processing the water-soluble cutting oil for generating the malodor by dropping significantly the performance of the cutting oil to corruption from, sometimes by introducing various additives to suppress spoilage in advance. In this study, we expect the effect of the cost reduction in the extension of fluid replacement cycle through the application of the management apparatus and deep understanding in the management of cutting fluid, the working environment through the understanding and interest of workers in the production site more than anything I try to become useful for the improvement.

• 드라이브 ㆍ 컨트롤
• /
• 제20권1호
• /
• pp.8-15
• /
• 2023

With the recent trend of intelligence and automation of construction work, a double-blade road cutter is being developed that automatically enables cutting along the cutting line marked on the road using a vision system. The road cutter can recognize the cutting line through the camera and correct the driving route in real-time, and it detects the load of the cutting blade in real-time to control the driving speed in case of overload to protect workers and cutting blades. In this study, a vision system mounted on a double-blade road cutter was developed. A cutting route recognition technology was developed to stably recognize cutting lines displayed on non-uniform road surfaces, and performance was verified in similar environments. In addition, a vision sensor protection module was developed to prevent foreign substances (dust, water, etc.) generated during cutting from being attached to the camera.

• 한국기계가공학회지
• /
• 제16권3호
• /
• pp.119-124
• /
• 2017

Machining optimization using typical computer-aided manufacturing (CAM) software mainly depends on tool paths, and it is impossible to predict the behavior of material or cutting force. In this paper, cutting force analysis simulation is performed on the Unibody Case of a mobile phone with the aim of optimizing cutting-force-based machining using the Third Wave Systems' AdventEdge Production Module. Machining time after optimization was shortened by 42% for roughing compared to pre-optimization, and actual machining time was reduced by 36.8%. For finishing, machining time was reduced by 92%, and actual machining time was reduced around 90%. A surface roughness analysis found that the post-optimization surface roughness was $1.16{\mu}m$ Ra, compared to a pre-optimization value of $1.75{\mu}m$ Ra.

• 한국정밀공학회지
• /
• 제11권4호
• /
• pp.13-25
• /
• 1994

In order to design and improve a new machine tool, there is a need for a better understanding of the cutting force. In this paper, the computer programs were developed to predict not only the mean specific cutting pressure but also the cutting force. The simulated cutting forces in X, Y, Z directions resulted form the developed cutting force model were compared with the measured cutting forces in the time and frequency domains. The simulated cutting forces resulted from the new cutting force model have a good agreement with the measured force in comparison with these resulted from the existing cutting force model.