• 제목/요약/키워드: cutting test

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2자유도 제어기를 이용한 CNC볼엔드밀링 공정에서 절삭력과 위치의 동시제어 (Simultaneous Control of Cutting Force and Position Using Two Degree-of- Freedom Controller in CNC Ball-end Milling Process)

  • 양호석;심영복;이건복
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 춘계학술대회 논문집
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    • pp.536-542
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    • 2002
  • There are two important variables in machining process control, which are feed and cutting speed. In this work, a two degree-of-freedom controller is designed and implemented to achieve on-line cutting force control and position control based on the modelling of cutting process dynamics which are established through step response test. Two schemes are proposed and implemented. The first is feed control under the constant spindle speed and spindle speed control under the constant feed speed. The second is a simultaneous control of feed and spindle speed. The last performs a position control under the constant cutting force. Those are confirmed to work properly. Especially the latter shows a faster response.

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CNC 볼엔드밀링 공정에서 2자유도 제어기를 이용한 절삭력 제어 (Cutting Force Control Using A Two Degree-of-Freedom Controller in Ball-end Milling Processes)

  • 양호석;심영복;이건복
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.219-224
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    • 2002
  • There are two important variables in machining process control, which are feed and cutting speed. In this work, a two degree-of-freedom controller is designed and implemented to achieve on-line cutting force control based on the modelling of cutting process dynamics which are established through step response test. Two schemes are proposed and implemented. The first is feed control under the constant spindle speed and spindle speed control under the constant fled speed. The second is a simultaneous control of feed and spindle speed. Those are confirmed to work properly. Especially the latter shows a faster response and we'll be evaluated to pare away workpiece by simultaneous control of position and cutting farce sooner or later.

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선삭가공에서 서멧과 초경 및 코팅 초경공구의 절삭특성 비교 (Comparison of Cutting Characteristics between Cermet, Carbide and Coated Carbide Tools in Turning)

  • 안동길
    • 한국정밀공학회지
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    • 제17권5호
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    • pp.186-194
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    • 2000
  • The purpose of this study is to investigate the difference in cutting characteristics of cermet, carbide and coated carbide tools in the similar application range via turning test of various conditions. The cermet and carbide tools in the range of ISO P10 grade were developed using optimum compositions with a view to obtaining a high toughness and hardness by PM process. First mechanical properties were characterized on these tools. Experimental results of wear behaviour and resistance to fracturing were presented and discussed in the turning of gray cast iron and alloy steels by cermet, carbide and coated carbide tools. The coated carbide tool shows similar cutting performance compared to the cermet, while the cermet has better combination of wear resistance and toughness of high speed (V=500m/min) cutting in comparison with carbide and coated carbide tools, and also shows a potentiality for cast iron cutting. Fe adhesive behaviour on the tools and surface roughness of workpieces were explained by chemical affinity between tools and workpieces.

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밀링가공에서의 절삭력에 대한 해석적 연구 (An Analytic Approach for Cutting Forces in Milling Process)

  • 김국원;김남웅
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.270-273
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    • 2002
  • This paper presents an effective cutting force model that enable us to predict the instantaneous cutting force in milling process from a knowledge of the work material properties and cutting conditions. The development of the model is based on the orthogonal machining theory with the effective rake angle which is defined in the plane containing the cutting velocity and chip flow vectors. Face milling tests are performed at different feeds and, a fairly good agreement is shown between the predicted cutting forces and test results.

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이송 및 주축속도 가변속에 의한 볼 엔드밀 절삭공정의 절삭력 추적제어 (Cutting Force Control by Variable Feed and Spindle Speed in Ball-end Milling Process)

  • 이천환;이승욱;이건복
    • 한국정밀공학회지
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    • 제10권4호
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    • pp.73-80
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    • 1993
  • There and two important variables in machining process control, which are feed and cutting speed. It is possible to improve the machining accuracy and the productivity by maintaining the optimal feed and cutting speed. In this work, a controller is designed to achieve on-line cutting force control based on the modeling of cutting process dynamics established through step response test. Two schemes are proposed and implemented. The first is feed control under the constant spindle speed and the second is spindle speed control under the constant feed. Finally, both are proved to work properly through simulation and experimentation.

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저소음 목재용 회전톱날의 개발에 관한 연구 (A Study of Developing the Low Noise Circular Saw Blade)

  • 강석춘
    • 한국정밀공학회지
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    • 제17권7호
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    • pp.147-155
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    • 2000
  • To reduce the noise from wood cutting saw at the saw mill(lumber mill) or a construction area, some multi-layer sandwich saw blades which a aluminum or copper plate was inserted between the two steel plates were developed and were tested of the wood cutting noise level at various test places. From the research, it was found that the multi-layer saw blade with copper or aluminum plate between steel plates and spot welded 60 points could reduce the wood cutting sound level about 8.3 dB(97.031 dB - 88.743 dB) at indoor test and 3.8 dB(84.805 - 81.638 dB) at field test.

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하수관로 돌출부 절삭을 위한 로봇장치 개발 및 절삭성능 평가 (Development of a Cutting Robot for Repairing Lateral Protrusions of the Sewer Pipe and Evaluation of Cutting Performance)

  • 양인환;황철성
    • 한국건설순환자원학회논문집
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    • 제6권1호
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    • pp.72-77
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    • 2018
  • 본 연구에서는 하수관의 접합부 돌출부 절삭용 로봇을 개발하고, 이의 성능평가를 수행하였다. 하수관로 절삭 성능평가를 위해 주하수관의 재질 및 직경, 가지관의 재질을 실험변수로 설정하였다. 주하수관의 재질은 콘크리트 흄관과 PE관을 사용하고, 직경은 300 및 500mm를 적용하였다. 가지관의 재질은 PE 및 PVC로 설정하고, 직경은 100mm로 설정하였다. 절삭로봇을 개발된 이용하여 절삭성능 실험을 수행하였다. 절삭실험 후의 가지관의 잔여 돌출 길이는 5mm 이하로서 목표 절삭 잔여 길이를 모두 만족하고 있다. 따라서 개발된 하수관로 절삭로봇을 이용하여 하수관 접합부 돌출관을 효과적으로 절삭할 수 있다.

김치제조용 배추의 구조와 조직감 측정에 관한 연구 (Macro-and Microstructure of Chinese Cabbage Leaves and Their Texture Measurements)

  • 이철호;황인주;김정교
    • 한국식품과학회지
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    • 제20권6호
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    • pp.742-748
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    • 1988
  • 김치제조에 사용되는 결구포합형 배추의 구조와 그 조직감 특성을 조사하는 방법을 연구하였으며 소금절임, 가열데침 공정등에 의한 배추임의 구조적 변화와 조직감 변화를 조사하였다. 배추잎의 형성순서에 따라 잎의 길이와 두께는 비례적으로 증가하였으며 두께는 최외엽에서 다소 감소하는 현상을 나타내었다. 배추잎의 미세구조는 밀집된 유관속조직 주위에 유조직 세포가 쌓여있는 형태로서 절단시험에서 외피와 유관속조직의 특징적인 절단력 곡선들을 나타내었다. 절임과 데침처리에 의하여 배추잎의 절단력은 증가하였으며 이것은 주로 세포벽의 구조적 변형에 따라 포개짐에 의한 절단면의 수적 증가에 의한 것이었다.

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지중 시공 벽체의 매립장 침출수 차단성 연구 (The Study on Cutting-off the Leachate Leakage or Infiltration from Waste Landfill by Wall Mass Constructed in Underground)

  • 고용일
    • 한국지반환경공학회 논문집
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    • 제19권10호
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    • pp.27-34
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    • 2018
  • 원호활동파괴가 발생한 해안 폐기물 매립장에서 기초지반 전단강도의 보완과 폐기물 침출수가 지하수나 인접지반으로 유동되는 것을 차단하는 최종 시설로서 시멘트계 지중벽체를 시공한 후, 침출수 차단효과를 확인하였다. (1) 육안 확인 및 (2) 압축강도 시험에 의하면 지중에 시공된 벽체의 품질이 상당히 양호하다는 사실을 확인할 수 있고 (3) 현장 투수시험과 (4) 성분 및 성분비 분석과 (5) 질량 분석기를 통해서 얻게 되는 크로마토그램의 분포패턴 판정 등 중복적인 실험 및 조사 분석에 의해서 벽체의 수밀성이나 침출수의 이동에 대한 차단성이 매우 크다는 것을 확인할 수 있었다. 따라서, 폐기물 매립장 내에서 발생하는 침출수와 같은 고농도 환경오염수가 매립장 밖으로 유출되거나 침투하는 것에 대한 신뢰적인 차단 여부는 이 5가지의 조사 및 시험을 실시하는 방안에 의하여 객관적으로 판단될 수 있다고 사료된다.

ADHESION STRENGTH OF DIAMOND COATED WC-Co TOOLS USING MICROWAVE PLASMA CVD

  • Kiyama, Nobumichi;Sakamoto, Yukihiro;Takaya, Matsufumi
    • 한국표면공학회지
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    • 제29권5호
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    • pp.540-544
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    • 1996
  • To apply the CVD diamond film to coated tools, it is necessary to make adhesion strength between diamond film and substrate stronger. So adhesion strength of diamond coated WC-Co tools using Microwave Plasma CVD and cutting test of Al-18mass%Si alloy using diamond cutting tools were studied. Diamond coating was carried out using Microwave Plasma CVD apparatus. Reaction gas was used mixture of methane and hydrogen. Substrate temperature were varied from 673K to 1173K by control of microwave output power and reaction pressure. By observation of SEM, grain size became larger and larger as substrate temperature became higher and higher. Also all deposits were covered with clear diamond crystals. XRD results, the deposits were identified to cubic diamond. An analysis using Raman spectroscopy, the deposit synthesized at lower substrate temperature (673K) showed higher quality than deposit synthesized at higher substrate temperature (1173K). As a result of scratch adhesion strength test, from 873K to 1173K adhesion strength decreased by rising of substrate temperature. The deposit synthesized at 873K showed best adhesion strength. In the cutting test of Al-18mass%Si alloy using diamond coated tools and the surface machinability of Al-Si works turned with diamond coating tools which synthesized at 873K presented uniform roughness. Cutting performance of Al-18mass%Si alloys using diamond coated WC-Co tools related to the adhesion strength.

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