• 제목/요약/키워드: cutting test

검색결과 772건 처리시간 0.035초

도로비탈면의 환경인자를 고려한 식생구조분석에 관한 연구 (A Study on the Revegetation Structural Analysis for Environment Factor of Road Slope)

  • 전기성
    • 한국환경복원기술학회지
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    • 제7권2호
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    • pp.12-20
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    • 2004
  • This study was carried out from January 1998 to December 1999 to report the revegetation of cutting-rock slopes and a design standard in the highway cut-slopes. The field data was collected from the 67 sites cutting-rock slopes of highways, local roads, and field test. As the result of analyze, cutting-rock slopes revegetation measures were 16 types. There were Vine planting(3 types), Hydroseeding measures with seed-fertilizer-soil materials(5 types), Vegetaion-base spraying measures(5 types), and Stability measures(3 types). The factors affecting the plant coverage rates of cutting-rock slopes were the slope gradient, the slope width and direction. The plant coverage rate decreases in the condition of steep slope and long slope width and length(height). In addition, the plant coverage rates of the westward and southward were lower than that of the northward and eastward. Most dominant species were Zoysia japonica, Lespedeza cyrtobotrya, Lespedeza cuneata, Rubus crataegifolius, Miscanthus sinensis, Arrundinella hirta, Themeda triandra, and Oenothera odorata. Exotic species were Eragrostis curvula(Weeping lovegrass), Dactylis glomerata Orchardgrass), Lolium perenne(Perennial ryegrass), and Festuca arundinacea(Tall fescue). It is recommended to adjust the proposed factor as environment, topsoil, classification of rock, field condition and characteristic related with revegetation measures on slopes for the presentation of revegetation standard.

MCD 및 NCD 코팅 볼 엔드밀의 정삭가공에서의 최적절삭조건에 관한 연구 (A study on optimal cutting conditions of MCD or NCD coated ball end-mills for finishing)

  • 김종수
    • Design & Manufacturing
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    • 제16권4호
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    • pp.17-23
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    • 2022
  • Recently, several studies are being conducted to achieve a curvature of 180° or more for the edge of the display glass. The thermocompression molding process is applied to the manufacture of curved glass, and high hardness G5 graphite is used as the mold material to withstand the impact applied to the mold. G5 graphite has high hardness and strong brittleness, which makes tool wear and surface damage easy during machining. Therefore, the demand for diamond-coated tools with good mechanical properties is increasing in the G5 machining field. In this study, the optimal cutting conditions and machinability of a nanodiamond (NCD) coated ball end mill being developed by a tool manufacturer were analyzed and evaluated. For this purpose, the same test was performed on the microdiamond (MCD) coated ball end mill and compared together. In summary, the machinability of MCD and NCD coated tools showed better cutting performance at a cutting speed of 282 m/min, a feed rate of 1,400 mm/min, and a radial depth of cut of 0.08 to 0.1 mm.

CFRP 플레이트 적용 스터럽 부분절단형 표면매립공법으로 보강된 철근콘크리트 보의 휨 거동에 대한 실험적 평가 (Experimental Verification of Flexural Response for Strengthened R/C Beams by Stirrup Partial-Cutting Near Surface Mounted Using CFRP Plate)

  • 오홍섭;심종성;주민관;이기홍
    • 콘크리트학회논문집
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    • 제20권6호
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    • pp.671-679
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    • 2008
  • 최근 fiber reinforced polymer (FRP)를 적용한 near surface mounted (NSM) 보강공법은 열화된 콘크리트구조물에 대해 유지관리 측면에서 활발하게 적용되고 있다. 그러나, 기존 NSM 보강공법은 보강깊이가 부족한 콘크리트구조물에 대해서는 그 적용함에 있어 다소 제약이 있어왔으며 또한 비교적 얇게 보강된 특성으로 인하여 공용 시 부착특성에 대한 우려도 함께 부각되어 왔다. 이 문제점을 해결하고자, 본 연구에서는 스터럽 부분절단형 NSM 공법 (이하 SCNSM 공법)을 개발하여 노후화된 콘크리트구조물의 보강성능을 향상시키고자 한다. 본 공법은 기존 NSM 보강공법 적용 시 보강깊이 확보가 어려운 노후화된 콘크리트구조물의 성능향상에 적합한 공법이다. 본 연구에서는 새로 개발된 SCNSM 보강공법의 휨 성능을 검증하고자 휨 실험을 수행하였으며, 이를 기존 NSM 보강공법이 적용된 휨구조물과 비교분석하였다. 시험변수로는 보강길이 (순지간의 32%, 48%, 70%, 80%, 96%)를 적용하였으며, 하중-변위관계, 변형률관계 등이 분석되었다. 시험 결과, SCNSM 보강시험체는 기존 NSM 보강시험체와 유사한 극한하중 및 구조거동을 나타내었으며, 특히, 하부 스터럽 부분절단에 따른 구조적 취약성은 확인되지 않았다. 따라서, SCNSM 보강공법은 노후화된 콘크리트구조물의 내하력 증진을 위한 보강 시 피복두께가 확보됨의 유무에 따른 제약을 받지 않는 효과적인 보강공법이 될 수 있을 것으로 분석되었다.

선삭에 있어서의 피복, 비피복팁 및 방진장치가 절삭성에 미치는 영향에 관한 실험적 연구 (An Experimental Study on the Machinability Influenced by Coated and Uncoated Tips, and Damping Device in Turning)

  • 남준우
    • 한국정밀공학회지
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    • 제3권2호
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    • pp.62-75
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    • 1986
  • An experimental investigation of the machining characteristics such as cutt- ing resistance, surface roughness and tool wear in turning the test pieces of SM45C steel with both coated and uncoated carbide tool tips under various cutting conditions was conducted. Also a specially designed simple vibration damping device was experimentally evaluated for its effectiveness on machined surface roughness and a vibration test was conducted to confirm its ability to reduce the amplitude. Based on these tests finding, the following conclusions are made; 1. The cutting resistance($\textrm{p}_{1}$) increases as the depth of cut(d) increases at fixed feed rate(f) over the cutting speed(v) range of 43-226 m/min and p decreses about 18% average when V is increased for fixed d and f. At V= 226m/min, $\textrm{p}_{1}$/for A, C tips are about the same level but $\textrm{p}_{1}$ for B tip is 15% less than A, C tips. 2. The specific cutting resistance(Ks) at V=226 m/min was derived for A, B, C tips respectively and the value of Ks for B rip is about 20% less than A, C tips. 3. The surface roughness(Ra) improves significantly as the cutting speed(V) is increased and this effect was greater when V>100 m/min. On the other hand, Ra deteriorates as the feed rate(f) is increased and this trend was accelerated when f>0.3 mm/rev. With regard to the difference of Ra values among A, B, C tips, at V=226m/min, d=0.4mm, and f=0.31-0.61mm/rev, Ra values for B.C tips are about 17% less than tip A. 4. The experimental tool wear equations were derived for A, B, C tips and from these equations, the tool life($\textrm{T}_{\textrm{L}}$) baced on the I.S.O. criteria was calculated to be $\textrm{T}_{\textrm{L}}$<$\textrm{T}_{\textrm{LB}}$<$\textrm{T}_{\textrm{LC}}$ for both flank wear($\textrm{V}_{\textrm{B}}$) and boundary wear($\textrm{V}_{\textrm{N}}$). Hence, the coated tips are superior to the uncoated tip and tip C is considered to be the best. 5. The cutting resistance may be slightly reduced and the surface rounghness improved when the damper is used especially when V>100 m/min. Therefore this damping device is considered to be effective and practical. The experimental surface roughness equations were also derived. Based on the vibration test, it is established that the surface roughness improvement was the result of amplitude reduction made possible by the damper.

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관상식물 삽목발근에 있어서 NAA, IBA 및 Ethychlozate의 발근촉진효과와 그 생리학적연구 (The Promotive Effect of NAA, IBA and Ethychlozate on Rooting Cuttings of Certain Ornamental Plants and Some Physiological Studies.)

  • 정해준;곽병화
    • 자연과학논문집
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    • 제1권
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    • pp.115-198
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    • 1987
  • The present studies were undertaken to elucidate the influence of auxins, auxin-like substance-ethychlozate ("Figaron"),and pH and sort of rooting media on rooted propagation of certainornamental woody plant cuttings, and to see possible changes in internal compositions characterizing after root-promoting treatment as the cutting stage proceeded. The experimental check-up srevealed and summarized as seen in the following;I. Effect of three different auxin treatments on rooting cuttings: 1) Promotive influence of auxin varied according to different concentration levels, hours of dipping treatment of the auxins, and kind of plants. The greatest effect was obtained for Forsythia ksreana with NAA and IBA, for Ligustrurn obtusifolium var. variegatum with NAA and ethychlozate, for Hydrangea macrophylla, Magnolia kobus, and Magnolia liliflora with NAA, lBA and ethychlozate also. The most effective level of the promotive agents was found 200mg/l for NAA, 1000mg/l for IBA, and 200mg/l for ethychlozate. For Weigela florida and Gardenia jasminoides, range of the most effective level was shown relatively wide spread. 2) NAA was more effective at its optimal level of the rooting agent than ethychiozate for Weigela florida, Viburnum awabuki, Forsythia koreana, Acer palmatum 'Nomura', Bouga invillea glabra, Elaeagnus umbellata, Prunus tomentosa, Ligustrum obtusifolium, Pyracantha coccinea, Cestrum noctu rnum, Hydrangea macrophylla, Codiaeum variegatum, Rhododen dron lateritium, and Ilex crenata var. macrophylla, and yet ethychlozate was found either as equally as effective or more so than NAA for Zebrina pendula, Hibiscus syriacus, Fatshedera lizei, Schefflera arboricola, Campsis grandiflo ra, Ixora chinensis, Euonymus japonica, and Magnolia liliflora. On the contrary, no the auxin effect was noted with Lagerstroemia indica, Trachelospermum asiaticum, and Syringa vulgaris. This probably indicates that these species are genetically different for the auxin response.II. Effect of different pH and sorts of cutting media on rooting cuttings: 1) Bougainvillea showed best in rooting for the number and dry weight at pH 6.5, more with ethychlozate than NAA, while Ligustrum did at pH 5.0 more with NAA than ethychlozate. pH 4.0 medium resulted in the best rooting for Rhododendron with NAA, more than ethychlozate. 2) Use of cutting medium with peat: perlite: vermiculite = 1:1:1 showed to give the greatest rooting percent and dry weight, apart from considering the number of roots. This apparently meant the fact that cutting medium has more to do with root growth than root differentiation. Rhododendron yet showed results with cutting media that use of peat: perlite = 2:1 mixed is more effective on rooting than using peat alone.III. Effect of auxinic treatments on rooting cuttings and change in some cutting compositions: 1) Under the climatic conditions of July having temperature $26.3\pm$$2.4^{\circ}C$for cutting bed, new roots of Magnolia started to show up generally 20 days after the cutting was made, whereas Cestrum did much earlier than that, namely 14 days after. 2) Although total carbohydrate content of Magnolia cuttings showed no marked change without auxin treatment, it did so with the treatment, especially 30 days after the start of cutting. Cestrum cuttings demonstrated a gradual in crease in total carbohydrate content as rooting took place, and the content became reduced more with auxin than with out, just about when rooting proceeded to 14 days after the start of cutting. 3) Magnolia generally showed an increase in total nitrogen content as rooting proceeded more, and Cestrum showed a decrease in total nitrogen of cuttings. The auxin treatment exhibited no pertinent relation with change in plant nitro gen when rooting is promoted with auxin treatment. 4) An abrupt drop of total sugar and reducing sugar was noticed as Magnolia rooting started, and this reduction was parti cularly outstanding with auxin treatment. Starch content also was decreased in the later stage of cutting with auxin treatment, and was rather increased without auxin. Although sugar content soon increased as cutting started with auxin treatment in the case of Cestrum, it became reduced after rooting took place. 5) Total phenol content increased with rooting, and this was especially true when rooting started. This increase was reversed somehow regardless of auxin treatment. A decrease in phenol of Magnolia was found more striking with auxin than without in the later stage of the cutting period. 6)Avena coleoptile test for auxin-like substances presented the physiologically active factor is more in easy-to-root Magnolia liliflora than hard-to-root Magnolia kobus, and the activity of auxin-like substances was much increased with auxin treatment. The increase in the growth promoting substances was markedly pronounced when rooting just started. The active growth substances decreased in the later stage of cutting, and certain inhibitory substances started appearing. Cestrum also showed physiologically similar growth promoting substances accompanying auxin-like active substances if auxin is treated, and some strong inhibitory substances seemed to appear in the later stage of cutting. 7) Mung-bean-rooting test indicated biologically that endogenous growth substances in Magnolia all promoted mung-bean rooting, and activity of the growth substances apparently stimulated mung-bean rooting with auxin more than without. Here auxin treatment seemed to give a rise to an increased activity of endogenous growth substances in cuttings. This activity was found much greater with either NAA or IBA than ethychlozate, and showed its peak of the activity when rooting first started taking place. Certain inhibitory substances for Avena coleoptile growth strongly promoted mung-bean rooting, and it was also much like in the case of Cestrum.

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PE 선피복 파형강관의 부식 및 마모 특성 (Corrosion and Abrasion Characteristics of PE Sheet Laminated Corrugated Steel Pipe)

  • 김석구;정장식;곽필재;최준향;이현동;이태윤
    • 한국물환경학회지
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    • 제20권2호
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    • pp.163-169
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    • 2004
  • Feasibility of using PE sheet laminated CSP(Corrugated steel pipe) to sewers were tested via corrosion and abrasion tests for PE sheet laminated CSP; 1) corrosion test for PE film and PE coated plate, 2) corrosion test for joint of PE sheet laminated CSP, 3) corrosion test for outside of PE sheet laminated CSP, and 4) abrasion test for inside of PE sheet laminated CSP. The results for the corrosion and abrasion tests are as follows. 1. Results for corrosion tests on PE films and zinc coated steel plates that were coated with PE films show that the surfaces of both PE were not changed compared to those of original PE samples. Furthermore, PE films maintained strong adhesion on the steel plates even though they were exposed to sewage and seawater provided cutting planes of the steel plates were treated with molding. But, results for corrosion tests on the spots that were previously cut off by a knife and a cutting planes of the steel plates were treated without molding show that steel plates have been corroded if they were exposed to sewage and seawater. 2. Results for corrosion tests on joints of PE sheet laminated corrugated steel using sewage show that gathering rust was observed at cutting plane of PE sheet laminated corrugated steel after 180 days, but PE film was not flaked off. However, PE film at cutting plane was flaked off when PE sheet laminated corrugated steel was exposed to seawater. Furthermore, flaking process was severely progressed at lockseam points of which the surfaces were not smooth. 3. Results for laying PE sheet laminated corrugated steel under the ground show that the surface of untouched PE film was almost identical to that of original PE film. However, the spots that were previously cut off by a knife and a cutting plane of PE sheet laminated corrugated steel have flaked off. 4. As a result of abrasion tests conducted with PE sheet laminated corrugated steel and sand, brilliance and thickness of PE was not greatly changed under the severe abrasion conditions. Therefore, the durability of PE sheet laminated corrugated steel for abrasion was determined to be good.

선형절삭시험에 의한 TBM 디스크 커터의 최적 절삭조건 예측 (Prediction of the optimum cutting condition of TBM disc cutter in Korean granite by the linear cutting test)

  • 박관인;장수호;최순욱;전석원
    • 한국암반공학회:학술대회논문집
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    • 한국암반공학회 2006년도 춘계학술발표회 논문집
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    • pp.217-236
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    • 2006
  • 본 연구에서는 TBM의 면판 설계와 굴진성능 평가를 위한 기초 연구로 우리나라의 대표 암종인 황등 화강암에 대하여 LCM 시험기를 사용한 일련의 시험을 실시하였다. LCM 시험을 통하여 최적의 절삭 조건을 구하고 절삭 깊이와 커터 간격 등의 TBM 면판 설계인자가 굴진성능에 미치는 영향을 평가하고자 하였다 정확한 TBM 성능을 예측하기 위하여 기존 연구들에서 적용된 방법에서 탈피하여 3차원적인 절삭 부피를 정량적으로 측정하고자 하였다. 이를 위해 실시간 처리가 가능하고 정밀도와 정확도가 확보된 디지털 사진계측기법을 LCM 시험에 적용하였다. 또한 TBM 디스크 커터에 의한 암석의 절삭과정을 모사하기 위한 수치해석 기법의 적용성을 검토하기 위해 AUTODYN 2D를 적용하였다.

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스트레인게이지 타입 회전형 공구동력계 개발과 3축 정적 하중 검증 (Development of Strain-gauge-type Rotational Tool Dynamometer and Verification of 3-axis Static Load)

  • 이동섭;김인수;이세한;왕덕현
    • 한국기계가공학회지
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    • 제18권9호
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    • pp.72-80
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    • 2019
  • In this task, the tool dynamometer design and manufacture, and the Ansys S/W structural analysis program for tool attachment that satisfies the cutting force measurement requirements of the tool dynamometer system are used to determine the cutting force generated by metal cutting using 3-axis static structural analysis and the LabVIEW system. The cutting power in a cutting process using a milling tool for processing metals provides useful information for understanding the processing, optimization, tool status monitoring, and tool design. Thus, various methods of measuring cutting power have been proposed. The device consists of a strain-gauge-based sensor fitted to a new design force sensing element, which is then placed in a force reduction. The force-sensing element is designed as a symmetrical cross beam with four arms of a rectangular parallel line. Furthermore, data duplication is eliminated by the appropriate setting the strain gauge attachment position and the construction of a suitable Wheatstone full-bridge circuit. This device is intended for use with rotating spindles such as milling tools. Verification and machining tests were performed to determine the static and dynamic characteristics of the tool dynamometer. The verification tests were performed by analyzing the difference between strain data measured by weight and that derived by theoretical calculations. Processing test was performed by attaching a tool dynamometer to the MCT to analyze data generated by the measuring equipment during machining. To maintain high productivity and precision, the system monitors and suppresses process disturbances such as chatter vibration, imbalances, overload, collision, forced vibration due to tool failure, and excessive tool wear; additionally, a tool dynamometer with a high signal-to-noise ratio is provided.

다철근 스프링 네일링 공법의 보강효과 검토에 관한 연구 (A Study on Reinforcing Effect of Multi-Bar Spring Nailing)

  • 이충호;정영진;김동식;채영수
    • 한국재난정보학회 논문집
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    • 제3권2호
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    • pp.147-169
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    • 2007
  • This study investigates the reinforcing effects of the Multi-bar Spring nails with respect to the conventional Soil-nails in artificial slopes. Based on wide experience related to design and construction, soil nails have been widely applied to reinforce slope in the world. Multi-bar spring nails are one of the improved soil nailing methods. These method maximizes bending, shearing, pull-out resistance for those multi-nails, not unit nail, that are inserted in the borehole using special spacer at regular intervals. In addition, because cutting plane is confined effect resulting from a pressured plate at the end of the nails with compression spring equipment, slope stability is secured using MS-nailing method. Analyzing bending, pull-out, shearing condition of MS-nail, it was examined throughly elastic region, load transfer capacity, reinforcing effect on cutting plate of MS-nails. In addition, Pilot and laboratory tests, numerical analysis were carried out to verify the superiority of MS-nailing method. In case, MS nailing method is applied to reinforce artificial slope, it was analyzed that bending, pull-out, shearing resistance was increased more than existing nailing method was applied. In this study, it was shown that surface failure was more or less prevented using MS-nailing method, confining effect on cutting plane using spring stuck to flexible equipment.

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초정밀가공기용 타원 진동절삭 공구대의 설계 및 성능실험 (Design and Test of Elliptical Vibration Assisted Cutting Tool Post for Ultra-precision Machines)

  • 이대희;김호상;김의중;오창진
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2004년도 추계학술대회 논문집
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    • pp.261-264
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    • 2004
  • This paper presents the design and test of elliptical vibration assisted cutting tool post. It is actuated by two piezoelectric actuators which are connected to the moving part through the elastic hinge with its role of imposing the preliminary pressures. These two actuators are located at right angles so that the resulting tool tip moves like a two-dimensional ellipse. Also, the tool post is activated within the region of linear actuation in order to overcome the distorted elliptical motion. For the precise measurement of the displacement of the tool tip, three-dimensional experimental apparatus was designed and the strokes of the tool post in major and minor axes were measured. The results show that the tool post can produce the variety of vibration locus from a circle with a radius of 5 ${\mu}{\textrm}{m}$ to an ellipse with a major axis, a =10 ${\mu}{\textrm}{m}$, and a minor axis, b =2.5 ${\mu}{\textrm}{m}$

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