• 제목/요약/키워드: cutting parameter

검색결과 212건 처리시간 0.03초

Surface wettability and contact angle analysis by dissipative particle dynamics

  • Lin, Tzung-Han;Shih, Wen-Pin;Chen, Chuin-Shan
    • Interaction and multiscale mechanics
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    • 제5권4호
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    • pp.399-405
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    • 2012
  • A dissipative particle dynamics (DPD) simulation was presented to analyze surface wettability and contact angles of a droplet on a solid platform. The many-body DPD, capable of modeling vapor-liquid coexistence, was used to resolve the vapor-liquid interface of a droplet. We found a constant density inside a droplet with a transition along the droplet boundary where the density decreased rapidly. The contact angle of a droplet was extracted from the isosurfaces of the density generated by the marching cube and a spline interpolation of 2D cutting planes of the isosurfaces. A wide range of contact angles from $55^{\circ}$ to $165^{\circ}$ predicted by the normalized parameter ($|A_{SL}|/B_{SL}$) were reported. Droplet with the parameters $|A_{SL}|>5.84B{_{SL}}^{0.297}$ was found to be hydrophilic. If $|A_{SL}|$ was much smaller than $5.84B{_{SL}}^{0.297}$, the droplet was found to be superhydrophobic.

전기 유압식 모방절삭 기계 의 제어성능 에 관한 연구 (An Experimental Study on Control System Performance of an Electro-Hydraulic Copying Machine)

  • 윤지섭;조형석
    • 대한기계학회논문집
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    • 제8권2호
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    • pp.104-110
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    • 1984
  • 본 연구에서는 유압식 방법보다 절삭 정밀도가 높고 전기신호를 사용함으로 인한 조작과 증폭이 간단하고 특성 개선을 위한 조작과 증폭이 간단하고 특성 개선을 위한 계의 보상(sysyem compensation)을 할 수 있는 전기 유압식 모방장치를 설계, 제 작하여 그 성능을 실험적으로 해석하였다.

다면 드릴의 성능 해석과 최적화 (Analysis of multi-facet drill(MFD) performance and optimization of MFD geometry)

  • 이상조;윤영식
    • 대한기계학회논문집
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    • 제14권6호
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    • pp.1523-1532
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    • 1990
  • 본 연구에서는 다면드릴을 연구 대상으로 하여 다면 드릴의 기하학적 형상인 자들을 이용하여 드릴 작업시 추력과 토크를 예측하는 데 적합한 절삭력 예측 모델을 유도하였으며, 추력과 토크를 최소화하는 방향으로 다면드릴의 각 형상인자를 최적화 하였다.

Bi-S 쾌삭강의 칩생성특성 (Chip Forming Characteristics of Bi-S Free Machining Steel)

  • 조삼규
    • 한국생산제조학회지
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    • 제9권3호
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    • pp.48-54
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    • 2000
  • In this study the characteristics of chip formation of the cold drawn Bi-S free machining steels were assessed. And for comparison those of the cold drawn Pb-S free machining steel the hot rolled low carbon steel which has MnS as free machining inclusions and the conventional steels were also investigated. During chip formation the cold drawn free machining steels show relatively little change in thickness and width of chip compare to those of the conventional carbon steels. And a single parameter which indicates the degree of deformation during chip formation chip cross-section area ratio is introduced. The chip cross-section area ratio is defined as chip cross-section area is divided by undeformed chip cross-section area. The variational patters of the chip cross-section area ratio of the materials cut are similar to those of the shear strain values. The shear stress however seems to be dependent on the carbon content of the materials. The cold drawn Bi-S and Pb-S steels show nearly the same chip forming behaviors and the energy consumed during chip formation is almost same. A low carbon steel without free machining aids shows poor chip breakability due to its high ductility. By introducing a small amount of free machining inclusions such as MnS Bi, Pb or merely increasing carbon content the chip breakability improves significantly.

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Experimental study of rigid beam-to-box column connections with types of internal/external stiffeners

  • Rezaifar, Omid;Nazari, Mohammad;Gholhaki, Majid
    • Steel and Composite Structures
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    • 제25권5호
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    • pp.535-544
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    • 2017
  • Box sections are symmetrical sections and they have high moment of inertia in both directions, therefore they are good members in tall building structures. For the rigid connection in structures with box column continuity plates are used on level of beam flanges in column. Assembly of the continuity plates is a difficult and unreliable work due to lack of weld or high welding and cutting in the fourth side of column in panel zone, so the use of experimental stiffeners have been considered by researchers. This paper presented an experimental investigation on connection in box columns. The proposed connection has been investigated in four cases which contain connection without internal and external stiffeners(C-0-00), connection with continuity plates(C-I-CP), connection with external vase shape stiffener (C-E-VP) and connection with surrounding plates(C-E-SP). The results show that the connections with vase plates and surrounding plates can respectively increase the ultimate strength of the connection up to 366% and 518% than the connection without stiffeners, in case connection with the continuity plates this parameter increases about 39%. In addition, the proposed C-E-VP and C-E-SP connection provide a rigid and safe connection to acquire rigidity of 95% and 98% respectively. But C-I-CP connection is classified as semi-rigid connections.

Bi-S 쾌삭강의 칩생성특성 (Chip Forming Characteristics of Bi-S Free Machining Steel)

  • 이영문
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 추계학술대회 논문집 - 한국공작기계학회
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    • pp.351-356
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    • 1999
  • In this study, the characteristics of chip formation of the cold drawn Bi-S free machining steels were assessed. And for comparison, those of the cold drawn Pb-S free machining steel, the hot rolled low carbon steel which has MnS as free machining inclusions and the conventional steels were also investigated. During chip formation, the cold drawn free machining steels show relatively little change in thickness and width of chip compare to those of the conventional carbon steels. And a single parameter which indicates the degree of deformation during chip formation, 'chip cross-section area ratio' is introduced. The chip cross-section area. The variational patterns of cross-section area is divided by undeformed chip cross-section area. The variational patterns of the chip cross-section area ratio of the materials cut are similar to those of the shear strain values. The shear stress, however, seems to be dependent on the carbon content of the materials. The cold drawn BiS and Pb-S steels show nearly the same chip forming behaviors and the energy consumed during chip formation is almost same. A low carbon steel without free machining aids shows poor chip breakability due to its high ductility. By introducing a small amount of non-metallic inclusions such as MnS, Bi, Pb or merely increasing carbon content the chip breakability improves significantly.

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직교배열에 의한 선삭과 회귀분석방법에 의한 Al-6061의 진원도 평가 (A Roundness Evaluation of Al-6061 Turning by Orthogonal Table and Multiple Linear Regression)

  • 장성민;백시영
    • 한국산학기술학회논문지
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    • 제13권1호
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    • pp.45-50
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    • 2012
  • 본 논문은 CNC 선반에서 Al-6061의 보링 선삭 후 진원도 오차 분석에 관한 것이다. 실험은 실험계획법을 기초로 하여 신호대 잡음비, 분산분석을 사용하여 진원도 오차에 관한 파라미터의 영향을 연구하였다. 그리고 다중선형회귀분석은 진원도 오차의 예측 가능한 수학적 모델을 유도하기 위해 적용되었다. 선삭 파라미터인 고정압, 벽두께, 절삭깊이 그리고 이송속도는 논문의 목적달성을 위해 적용되었고 그 결과를 고찰하였다.

엔드밀 가공시 채터 모델링과 진단에 관한 연구 (A Study on the Modeling and Diagnostics on Chatter in Endmilling Operation)

  • 김영국;윤문철;하만경;심성보
    • 한국정밀공학회지
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    • 제18권10호
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    • pp.101-108
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    • 2001
  • In this study, the static and dynamic characteristics of endmilling process were modelled and the analytic realization of chatter mechanism was discussed. In this reward, We have discussed on the comparative assessment of recursive time series modeling algorithms that cal represent time machining process and detect the abnormal machining behaviors in precision endmilling operation. In this study, simulation and experimental works were performed to show the malfunctional behaviors. For this purpose, new recursive algorithm(RLSM) was adopted for the oil-line system identification and monitoring of a machining process, we can apply these new algorithms in real process for detection of abnormal chatter. Also, The stability lobe of chatter was analysed by varying parameter of cutting dynamics in regenerative chatter mechanics.

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SiAlON 원료분말제조를 위한 분무건조 과립분말의 형상과 크기에 미치는 공정변수효과 (Effect of Process Parameters on the Morphology and Size of Spray-Dried Granule Powder for Fabrication of SiAlON Raw Material)

  • 최재형;이소율;한윤수;이성민;남산;김성원
    • 한국재료학회지
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    • 제27권12호
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    • pp.716-721
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    • 2017
  • SiAlON-based ceramics are some of the most typical ceramic materials used as cutting tools for HRSA(Heat Resistant Super-Alloys). SiAlON can be fabricated using ceramic processing, such as mixing, granulation, compaction, and sintering. Spray drying is a widely-used method for producing a granular powder of controlled morphology and size with flowability. In this study, we report a systematic investigation aimed at optimizing spherical granule morphology by controlling spray-drying parameters such as gas flow and feed rate. Before spray drying, the viscosities of the raw material slurries were also optimized with the amount of dispersant added.

밀링공정의 적응모델링과 공구마모 검출을 위한 신경회로망의 적용 (Adaptive Milling Process Modeling and Nerual Networks Applied to Tool Wear Monitoring)

  • 고태조;조동우
    • 한국정밀공학회지
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    • 제11권1호
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    • pp.138-149
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    • 1994
  • This paper introduces a new monitoring technique which utilizes an adaptive signal processing for feature generation, coupled with a multilayered merual network for pattern recognition. The cutting force signal in face milling operation was modeled by a low order discrete autoregressive model, shere parameters were estimated recursively at each sampling instant using a parameter adaptation algorithm based on an RLS(recursive least square) method with discounted measurements. The influences of the adaptation algorithm parameters as well as some considerations for modeling on the estimation results are discussed. The sensitivity of the extimated model parameters to the tool state(new and worn tool)is presented, and the application of a multilayered neural network to tool state monitoring using the previously generated features is also demonstrated with a high success rate. The methodology turned out to be quite suitable for in-process tool wear monitoring in the sense that the model parameters are effective as tool state features in milling operation and that the classifier successfully maps the sensors data to correct output decision.

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