• 한국정밀공학회지
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• 제18권11호
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• pp.148-154
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• 2001

Drilling is one of the most important operations in machining industry and usually the most efficient and economical method of cutting a hole in metal. From automobile parts to aircraft components, almost every manufactured product requires that holes are to be drilled for the purpose of assembly, creation of fluid passages, and so on. It is therefore desirable to monitor drill wear and hole quality changes during the hole drilling process. One important aspect in controlling the drilling process is monitoring drill wear status. A drill-wear monitoring system provides information about drill status. With the information, optimum planning for tool change is possible. And drill-wear monitoring system in needed to evaluated drilled hole quality and the wear of drill. Accordingly, this paper deals with an on-line drill wear monitoring system of the detection of tool wear with the computer vision and the area of the drill flank wear is analyzed quantitatively by the system.

• 한국소성가공학회:학술대회논문집
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• 한국소성가공학회 2005년도 추계학술대회 논문집
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• pp.239-242
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• 2005

In the roll forming, a flat strip is progressively deformed by feeding it through a series of rotating rolls. There are various layouts for the tube toll-forming stages. The process sequences are as follows: leveling, roll-forming, welding, bead removing, seam annealing, cooling, sizing and cutting. Electric resistance welded(ERW) tubes have been widely used for the machinery parts, especially for hydroformed automotive parts. However conventional ERW tubes do not have a high formability because of hardening of welded portion by rapid cooling. Moreover the decrease in thickness of the welded portion during the grinding of the inner and outer bead may reduce the formability of the tube. In case of applying the tubular parts without grinding the bead, the flow of the fluid can be prevented due to the turbulent flow induced by the inner bead. In attempt to determine the optimal bead grinding amount in the roll forming process, in the present paper, the effects of the removal depth and width of the inner beads on the hydroformability are analyzed by the finite element simulation.

• Nuclear Engineering and Technology
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• 제49권1호
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• pp.82-91
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• 2017

Liquid alloy systems have a high degree of thermal conductivity, far superior to ordinary nonmetallic liquids and inherent high densities and electrical conductivities. This results in the use of these materials for specific heat conducting and dissipation applications for the nuclear and space sectors. Uniquely, they can be used to conduct heat and electricity between nonmetallic and metallic surfaces. The motion of liquid metals in strong magnetic fields generally induces electric currents, which, while interacting with the magnetic field, produce electromagnetic forces. Electromagnetic pumps exploit the fact that liquid metals are conducting fluids capable of carrying currents, which is a source of electromagnetic fields useful for pumping and diagnostics. The coupling between the electromagnetics and thermo-fluid mechanical phenomena and the determination of its geometry and electrical configuration, gives rise to complex engineering magnetohydrodynamics problems. The development of tools to model, characterize, design, and build liquid metal thermomagnetic systems for space, nuclear, and industrial applications are of primordial importance and represent a cross-cutting technology that can provide unique design and development capabilities as well as a better understanding of the physics behind the magneto-hydrodynamics of liquid metals. First studies for the development of computational tools for the design of liquid metal electromagnetic pumps are discussed.

• 한국산학기술학회논문지
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• 제12권2호
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• pp.623-628
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• 2011

마이크로 방전가공은 활용도가 높은 미세가공기술이지만 가공깊이가 증가하면 방전가공 시에 발생하는 가공부산물인 데브리(debris)로 인해 공구 전극과 공작물이 단락되어 방전의 진행이 힘들고 극심한 전극마모가 발생한다. 이를 극복하기 위하여 공구 전극이나 공작물에 진동을 부가하는 진동 플러싱 기술이 개발되었으나 기존의 진동 플러싱 연구는 피에조 액츄에이터를 적용하여 높은 진동수를 발생시키는 것에만 집중하였다. 본 연구에서는 경제적이면서도 유사한 효과를 얻을 수 있는 솔레노이드를 이용한 진동 플러싱을 제안한다. 솔레노이드를 이용한 진동 플러싱은 피에조 액츄에이터를 이용하는 것에 비해 큰 진폭을 얻을 수 있으며 진동수에 대해 독립적으로 설정하는 것이 용이하다. 가공 실험을 통해 솔레노이드를 이용하여 낮은 진동 주파수에서 큰 진폭으로 진동 플러싱하는 방법이 고주파진동 플러싱과 비교하여 경제적이며 충분한 적용효과를 발휘할 수 있음을 확인하였다.

• 드라이브 ㆍ 컨트롤
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• 제18권2호
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• pp.20-31
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• 2021

An excavator is a construction machine that can perform various tasks such as trenching, piping, excavating, slope cutting, grading, and rock demolishing. In the 2010s, unmanned construction equipment using ICT technology was continuously developed. In this paper, the path design process was studied to implement the output data of the decision stage, and the path design algorithm was developed. For example, the output data of the decision stage were terrain data around the excavator, excavator mechanism information, excavator hydraulic information, the position and posture of the bucket at key points, the speed of the desired bucket path, and the required excavation volume. The result of the path design was the movement of the hydraulic cylinder, boom arm, bucket, and bucket edge. The core functions of the path design algorithm are the function of avoiding impact during the excavation process, the function to calculate the excavation depth that satisfies the required excavation volume, and the function that allows the bucket to pass through the main points of the excavation process while maintaining the speed of the desired path. In particular, in the process of developing the last function, the node tracking method expressed in the path design table was newly developed. The path design algorithm was verified as this path design satisfied the JCMAS H02 requirement.

• 드라이브 ㆍ 컨트롤
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• 제17권4호
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• pp.80-86
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• 2020

Autonomous driving is one of the most important new technologies of our time; it has benefits in terms of safety, the environment, and economic issues. Path following algorithms, such as automated lane keeping systems (ALKSs), are key level 3 or higher functions of autonomous driving. Pure-Pursuit and Stanley controllers are widely used because of their good path tracking performance and simplicity. However, with the Pure-Pursuit controller, corner cutting behavior occurs on curved roads, and the Stanley controller has a risk of divergence depending on the response of the steering system. In this study, we use the advantages of each controller to propose a hybrid control strategy that can be stably applied to complex driving environments. The weight of each controller is determined from the global and local curvature indexes calculated from HD map information and the current driving speed. Our experimental results demonstrate the ability of the hybrid controller, which had a cross-track error of under 0.1 m in a virtual environment that simulates K-City, with complex driving environments such as urban areas, community roads, and high-speed driving roads.

• 드라이브 ㆍ 컨트롤
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• 제17권4호
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• pp.31-37
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• 2020

We are concerned with the dual-arm manipulation for disaster-responding special-purpose machinery. This paper presents a control strategy for performing complex work in an irregular environment, the control algorithm, the hydraulic circuit, and the master devices. The occurrence of collapse accidents at disaster sites such as natural disasters and building collapses is increasing, which is emerging as a social problem. In particular, for the initial response, various tasks must be performed in an irregular environment. The Marionette algorithm for intuitive control of 'as if the operator's arm is moving' was presented as a control strategy for dual-arm manipulators with attachments and the prototype. Next, the hydraulic circuit, control system, and wearable-type master device presented to implement the Marionette algorithm were explained and verified through an experiment in which rebar-cutting, drum-lifting, and lifting a bottle with one arm and pouring the water into the bucket with the other arm were tested.

• Structural Engineering and Mechanics
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• 제76권5호
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• pp.561-578
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• 2020

The present work addresses the surface integrity and chip morphology in finish hard turning of AISI D3 steel under nanofluid assisted minimum quantity lubrication (NFMQL) condition. The surface integrity aspects include microhardness, residual stress, white layer formation, machined surface morphology, and surface roughness. This experimental investigation aims to explore the feasibility of low-cost multilayer (TiCN/Al2O3/TiN) coated carbide tool in hard machining applications and to assess the propitious role of minimum quantity lubrication using graphene nanoparticles enriched eco-friendly radiator coolant based nano-cutting fluid for machinability improvement of hardened steel. Combined approach of central composite design (CCD) - analysis of variance (ANOVA), desirability function analysis, and response surface methodology (RSM) have been subsequently employed for experimental investigation, predictive modelling and optimization of surface roughness. With a motivational philosophy of "Go Green-Think Green-Act Green", the work also deals with economic analysis, and sustainability assessment under environmental-friendly NFMQL condition. Results showed that machining with nanofluid-MQL provided an effective cooling-lubrication strategy, safer and cleaner production, environmental friendliness and assisted to improve sustainability.

• 한국가시화정보학회지
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• 제21권1호
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• pp.110-118
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• 2023

Characterizing the extensional rheological properties of non-Newtonian fluids is crucial in many industrial processes, such as inkjet printing, injection molding, and fiber engineering. However, educational institutions and research laboratories with budget constraints have limited access to an expensive commercial extensional rheometer. In this study, we developed a custom-made extensional rheometer using a CO₂ laser cutting machine and 3D printer. Furthermore, we utilized a smartphone with a low-cost microscopic lens for achieving a high spatial resolution of images. The aqueous polyethylene-oxide (PEO) solutions and a Boger fluid were prepared to characterize their extensional properties. A transition from a visco-capillary to an elasto-capillary regime was observed clearly through the developed rheometer. The extensional relaxation time and viscosity of the aqueous PEO solutions with a zero-shear viscosity of over 300 mPa·s could be quantified in the elasto-capillary regime. The extensional properties of the solutions with relatively small zero shear viscosity could be calculated using a smartphone's slow-motion feature with increasing temporal resolution of the images.

• 자원환경지질
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• 제36권5호
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• pp.321-328
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• 2003

인도네시아 반둥시(Bandung)의 남서부에 위치하는 땅긍(Tanggueng)지역의 금 및 비철금속(base-metal)의 광화작용은 Jampang Formation(올리고신-마이오신)의 결정질 및 암편질 응회암의 열극을 충진한 천열수성 맥상광체로 Celak, Cilangkap, Cigodobras 및 Pasirbedil 등의 주요 4개 석영맥으로 구성된다. 주요 광석광물로는 황철석, 황동석, 섬아연석, 방연석 및 반동석 등이 산출된다. 광화작용과 관련된 열수변질작용은 규화작용이 지배적이며, 견운모화(phyllic), 점토화(argillic) 및 산점상의 황철석을 포함하는 프로필리틱화작용(Propylitic)이 관찰된다. 관찰되는 맥석광물은 스멕타이트-일라이트의 혼합층광물, 녹니석, 견운모 및 카올리나이트 등이다. 광석광물의 침전은 0.0∼8.3 wt.%의 상당염농도를 갖는 광화유체로부터 약 34$0^{\circ}C$에서 약 19$0^{\circ}C$에 걸쳐 진행되었다. 상대적인 고염농도의 유체는 (1)기상 유체포유물의 존재로부터 확인된 비등현상과 (2)황동위원소연구 결과로부터 열수 유체내 마그마 유체의 혼합으로 기인된 것으로 사료된다. 광화작용시의 압력은 약 120∼200 bar로 추정되며, 이는 열수계가 정암압에서 정수압 환경으로 전이되었음을 지시하여 주고 광화심도가 약 750∼1,200 m에 해당됨을 나타낸다. 유체포유물의 균질화온도와 공생관계로부터 추정된 온도를 적용하여 계산된 열수 유체내 $H_2S$의 ${\gamma}^{34}$값은 -0.2∼l.8$\textperthousand$로서, 이는 광화유체내 황의 기원이 마그마임을 지시한다.