• Structural Engineering and Mechanics
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• v.65 no.2
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• pp.203-211
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• 2018

This paper introduces the development process of NCC(New Concrete Cutting) system and analyzes first verification test. Based on the first verification test results, some problems of NCC system have been newly modified. We carry out the second verification test. We tried to verify cutting performance and dust control efficiency of NCC system through the cutting test of concrete bridge piers. In particular, this verification test strives to solve the problem of concrete dust, which is the biggest problem of dry cutting method. The remaining dust problems in cutting section tried to solve through this verification test. This verification test of the NCC system shows that the dust problem of dry cutting method is closely controlled and solved. In conclusion, the proposed NCC method is superior to the dry cutting method in all aspects, including cutting performance, dust vacuum efficiency and cooling effect. The proposed NCC system is believed to be able to provide eco-friendly cutting technology to various industries, such as the removal of the SOC structures and the dismantling of nuclear plants, which have recently become a hot issue in the field of concrete cutting.

• Journal of the Korean Society of Manufacturing Process Engineers
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• v.18 no.11
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• pp.89-95
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• 2019

In this research, the effect of roughing on tool load through bottom-up machining is investigated through actual machining. Generally, through the use of high-speed machining technology, machining methods, such as general roughing, operate by deepening the cutting depth for as long as the tool is able to withstand it, giving a slower feed rate, less cutting depth, and faster feed. However, when the cutting depth is deep, there is a problem in that the stepped shape of the cutting area is increased (e.g., by the shaking of the tool or the chipping load). However, if the cutting is performed less, the cutting time becomes relatively long. To compensate for these drawbacks and extend the service life of the tool, economic efficiency needs to be secured.

• Geomechanics and Engineering
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• v.15 no.3
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• pp.811-822
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• 2018

Chip size distribution can be used to evaluate the cutting efficiency and to characterize the cutting behavior of rock during cutting and fragmentation process. In this study, a series of linear cutting tests was performed to investigate the effect of cutting conditions (specifically cut spacing and penetration depth) on the production and size distribution of rock chips. Linyi sandstone from China was used in the linear cutting tests. After each run of linear cutting machine test, the rock chips were collected and their size distribution was analyzed using a sieving test and image processing. Image processing can rapidly and cost-effectively provide useful information of size distribution. Rosin-Rammer distribution pamameters, the coarseness index and the coefficients of uniformity and curvature were determined by image processing for different cutting conditions. The size of the rock chips was greatest at the optimum cut spacing, and the size distribution parameters were highly correlated with cutter forces and specific energy.

• Journal of the Korean Society for Precision Engineering
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• v.26 no.1
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• pp.138-145
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• 2009

High-efficiency and high-quality machining has become a fact of life for numerous machine shops in recent years. And high-efficiency machining is the most significant tool to enhance productivity. In this study, to achieve high-efficiency machining in turning process, a spindle speed optimization method was proposed based on a cutting power model. The cutting force and power were estimated from the cutting parameters such as specific cutting force, feed, depth of cut, and spindle speed. The time delay due to the acceleration or deceleration of spindle was considered to predict a more accurate machining time. Especially, the good agreement between the predicted and measured cutting forces showed the reliability of the proposed optimization method, and the effectiveness of the proposed optimization method was demonstrated through the simulation results associated with the productivity enhancement in turning process

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.965-969
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• 1997

Due to the high feed rate,high speed machining (HSM) provide a great potential of rationalization for the machining Dies and Moulds. But determination of cutting condition is very difficult, because cutting mechanism of high speed machining is very complicated,especially using ball end-mill. This paoer gives a report on selection of the optimal cutting condition to improve the machining efficiency, And optimal machining condition is determined through the cutting force, FFT analysis of cutting force and surface roughness according to the cutting condition. Based on this experiment result,wear process and machining characteristics are evaluated.

• Journal of The Korean Society of Grassland and Forage Science
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• v.17 no.2
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• pp.123-134
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• 1997

The effects of cutting 6equency and nitrogen fertilization on feed values of reed canarygrass were investigated in uncultivated rice paddy and the attemp was made to estimate the economical and efficient levels of nitrogen fertilization for the increased production of nutrients in reed canarygrass. The results are summarized as follows; 1. Crude protein(CP) content was higher at 1st cut of all treatments(12.5% in 3 cutting 6equency; 19, 7% in 4 cutting frequency; 22.5% in 5 cutting kquency). However, Total Digestible Nutrients(TDN) and Relative Feed Value(RFV) in 3 and 4 cutting 6equencies were higher at 3rd cut(63.5%, 126.8) and 4th cut(65.7%, 146.4) respectively in which the contents of Neutral Detergent Fiber(NDF) and Acid Detergent Fiber(ADF) were lowest. In 5 cutting frequency, 1st cut showed the highest TDN and RFV as 70.5% and 232.4 respectively. 2. The level of nitrogen fertilization affected CP content of reed canarygrass. Nitrogen fertilization of 120kgl halcut showed high CP contents of 11.4, 14.7 and 16.5% in 3, 4 and 5 cutting eequency respectively. In 3 and 4 cutting frequency, TDN and RFV were highest with nitrogen fertilization of 90kg/ha/cut where NDF and ADF were lowest, however those in 5 cutting frequency were highest with nitrogen fertilization of 30kg/ha/cut. 3. The yields of CP varied according to the number of cutting frequency and those were 0.45~0.65 in 3 cutting hquency, 0.35~0.50 in 4 cutting frequency, and 0.19~0.67tond/ha in 5 cutting 6equency respectively and TDN was 2.09~3.60, 1.64~2.77 and 0.73~2.96tons/ha respectively. 4. The ratios between the yields of CP and TDN were 5.48, 4.60 and 4.34 in 3, 4 and 5 cutting 6equency respectively and it indicates lower ratio in result of higher number of cutting 6equency. 5. Higher nitrogen fertilization increased the yields of CP and TDN. The yields of CP were higher in 5 cutting frequency as 1.55~2.62tons/ha than of 3(1.20~1.91tons/ha) and 4 cutting frequency(1.35-2.23tons/ha). The yields of TDN were 6.31~9.93, 5.99~9.99 and 7.16~10.57tons/ha in 3, 4 and 5 cutting frequency respectively. 6. The levels of nitrogen fertilization for high production efficiency of crude protein(kg CPYkg N) was estimated as 113.4~302.5kg/ha and it resulted in 1.44~2.09ton/ha of CP yields. The levels of nitrogen fertilization for high production efficiency of dry matter was 199.2-361.3kgha in which nitrogen were fertilized below 400kg/ha and it resulted in 1.64~2.17ton/ha of CP yields. 7. The levels of nitrogen fertilization for high production efficiency of total digestible nutrients(kg TDNYkg N) were 149.9~294.1kg/ha in 3 and 4 cutting kequency and it resulted in 8.66~8.89ton/ha of TDN yileds. With the levels of nitrogen fertilization for high production efficiency of dry matter of 199.2~361.3kg/ha, TDN yields were high as 8.77~9.94ton/ha.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2004.10a
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• pp.1133-1136
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• 2004

The structures of airplane consist of sheet metal part, heavy machined part, and so on, which generate enormous amounts of cutting chip when these parts are machined. The cutting chip detoriorates the part quality and production efficiency. Therefore, cutting chip collecting apparatus is necessary for better quality and efficiency. In this study, blowing type cutting chip collecting apparatus was newly proposed and the concept design of the apparatus was examined through numerical analysis. Computations using the mass-averaged implicit 2D Navier-Stokes equations are applied to predict the nozzle flow field. The standard k-e turbulent model are employed to close the governing equations. Consequently, this study shows that the suggested blowing type cutting chip collecting apparatus can be alternative to existing expensive chip collecting apparatus.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.31 no.9
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• pp.960-966
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• 2007

High-efficient machining, which means to machine a part in the least amount of time, is the most effective tool to improve productivity. In this study, a new feed optimization method based on virtual manufacturing was proposed to realize the high-efficient machining in turning process through the cutting power regulation. The cutting area was evaluated by using the Boolean intersection operation between the cutting tool and workpiece. And the cutting force and power were predicted from the cutting parameters such as feed, depth of cut, spindle speed, specific cutting force, and so on. Especially, the reliability of the proposed optimization method was validated by comparing the predicted and measured cutting forces. The simulation results showed that the proposed optimization method could effectively enhance the productivity in turning process.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1997.04a
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• pp.1044-1048
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• 1997

Wire-cut EDM is used in Die manufacturing as the part of non-traditional cutting process, But,the determination of it's cutting condition with high efficiency and precision is difficult due to the influence of cutting environment and cutting mechanism. In this study, we examine the cutting performance of the SKD11 and Brass in wire-cut EDM and make the neural network which have the configuration of 5-12-2 and back-propagation learning rule. Through the neural network, we can appraise the cutting performance before working and determine the optimal cutting condition. By introducing this method to the W-cut EDM, we can enhance the cutting efficiency.

• Journal of the Korea Fashion and Costume Design Association
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• v.8 no.1
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• pp.69-79
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• 2006

The purpose of this study is to find the proper width of fabric which can bring high efficiency on productivity. We focus on the marking method by comparing and analyzing the marking efficiency of A-line skirt. This study employs 4 criteria to mark the A-line skirt, which are cutting method, angle, width, and direction, respectively. There can be 2 different cutting methods(fold pattern and add seam pattern at the front and back center line), and 2 different angles(warp angle and bias angle). Also, width of the fabric can be classified into 2 groups(110cm, 150cm), and marking direction can be grouped into 2(one direction marker and one direction per each size marker). These 4 criteria make 16($2^*2^*2^*2$) cases for this study. Main findings are follows. First, the skirt with folded at the center line had higher efficiency rate than the skirt with add seam at the center line. Second, the skirt with the 150cm width has higher efficiency rate than that of 110cm. Third, fixing the warp angle has higher efficiency rate than that of fixing the bias angle at the front and back center line. Finally, one direction per each size marker has much higher efficiency than the one direction marker.