• 제목/요약/키워드: cutting diameter

검색결과 420건 처리시간 0.035초

기계부품용 금속구 제조공정의 성형롤러 개발에 관한 연구 (A Study on Development of Forming Roller for Metal Ball Manufacturing Process for Machine Parts)

  • 조호성;박치근;박종순;김영호;박철우
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2005년도 춘계학술대회 논문집
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    • pp.1686-1690
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    • 2005
  • Although metal ball can be used as parts of bearing or metal filter, that is used by single product with solder ball or shot ball. Also, according as demand of metal ball of various diameter increase, processing property 솜 extension of coverage are important. Especially an optimal design of cutting roller was investigated for determining appropriate dimensions of components of manufacturing system. In this study, the effects of the diameter and the round radius of cutting roller were calculated and analyzed. We applied data of rigid-plastic FEM Simulation in basis design of equipment to solve these issues, and confirmed processing factor about metal ball manufacturing process that use cutting process of metal wire in this research

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Performance assessment of HEPA filter against radioactive aerosols from metal cutting during nuclear decommissioning

  • Lee, Min-Ho;Yang, Wonseok;Chae, Nakkyu;Choi, Sungyeol
    • Nuclear Engineering and Technology
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    • 제52권5호
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    • pp.1043-1050
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    • 2020
  • Radioactive aerosols are produced during the cutting of contaminated and activated metals. They must be collected and removed by a high-performing filtration system before releasing to the environment from the decommissioning workplace. The filtration system requires regular replacement to ensure the sufficient removal of radioactive aerosols because its filtration efficiency gradually decreases. This study evaluates the efficiency and lifetime of filters while cutting metals by using a plasma arc cutter. Particularly, this study considers the aerodynamic diameter distribution of number and mass concentrations for aerosols from 6 nm to 10 ㎛ when evaluating the performance of filters. After 20 time reuses for cutting operation performed in a cutting chamber, the removal efficiency is reduced from over 99 to below 93% at 2 ㎛. The results are used to analyze the lifetime of filters, the frequencies of their replacements, and impact on internal radiation dose.

볼 엔드밀의 경사면 가공에서 공구경로와 절삭속도에 따른 공구수명의 특성 (Characteristics of Tool Life according to the Cutting Direction and Cutting Speed in Machining on Inclined Plane using Ball End Mill)

  • 박윤종;김경균;강명창;김정석;이득우
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 1999년도 춘계학술대회 논문집
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    • pp.240-244
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    • 1999
  • This paper deals with the establishment of the cutting direction on inclined plane by using ball end mill. Ball-end milling is widely used for free form surface die and mold. In these machining, the cutting parts vary because the tool tip is hemisphere shaped. The cutting characteristics, such as cutting force, surface roughness and surface profile are varied according to the variation of cutting directions. The effective tool diameter was calculated on different tilt angles and tool-path. Tool life and cutting characteristics were estimated on variation of cutting directions in the same cutting speed. In this paper, the optimal cutting direction which can be applied 3-D sculpture surface cutting is suggested.

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The Effect of the Cutting Parameters on Performance of WEDM

  • Tosun, Nihat
    • Journal of Mechanical Science and Technology
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    • 제17권6호
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    • pp.816-824
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    • 2003
  • In this study, variations of cutting performance with pulse time, open circuit voltage, wire speed and dielectric fluid pressure were experimentally investigated in Wire Electrical Discharge Machining (WEDM) process. Brass wire with 0.25 mm diameter and AISI 4140 steel with 10 mm thickness were used as tool and work materials in the experiments. The cutting performance outputs considered in this study were surface roughness and cutting speed. It is found experimentally that increasing pulse time, open circuit voltage, wire speed and dielectric fluid pressure increase the surface roughness and cutting speed. The variation of cutting speed and surface roughness with cutting parameters is modeled by using a regression analysis method. Then, for WEDM with multi-cutting performance outputs, an optimization work is performed using this mathematical models. In addition, the importance of the cutting parameters on the cutting performance outputs is determined by using the variance analysis (ANOVA).

국화 '백마'의 플러그 육묘시 삽목조건이 삽목묘와 절화 생육에 미치는 영향 (Effects of Cutting Condition on Growth of Rooted Cuttings and Cut Flower in Plug Cutting of Dendranthema grandiflorum 'Baekma')

  • 유용권;노용승
    • 원예과학기술지
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    • 제30권1호
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    • pp.13-20
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    • 2012
  • 본 연구는 스탠다드 국화 '백마' 품종의 플러그 묘 생산에 있어서 삽수의 조건이 지상부 생육과 발근 및 정식 후의 절화 생육에 미치는 영향을 알아보고자 실시하였다. 삽수에 잎을 많이 부착할수록 삽목묘의 지상부 생육이 양호하였고, 잎을 4-6장 부착하여 삽목하는 것이 다른 처리에 비해 발근에 효과적이었다. 삽수길이에 따른 삽목묘의 지상부 생육은 큰 차이가 없었으며, 삽수길이를 5-7cm로 처리하는 것이 발근상태가 양호하였다. 삽수 굵기는 3.1mm 처리에 비해 3.6mm와 4.2mm 처리에서 삽목묘의 지상부 생육과 발근이 양호하였다. NAA 처리농도가 높을수록 삽목묘의 지상부 생육이 억제되었으며, 뿌리의 길이도 짧아졌다. NAA $100mg{\cdot}L^{-1}$를 1시간 처리하여 삽목하는 것이 삽목묘의 지상부 생육과 발근에 효과적이었다. 피트모스와 펄라이트를 2:2로 혼합한 배지에서 다른 처리에 비해 뿌리의 길이, 수 및 무게 등이 뿌리의 생육이 양호하였다. 잎이 적은 것보다 4-6개 부착된 삽수의 삽목묘를 정식했을 때, 절화장이 길고, 무게가 무거웠으며, 엽수도 많았다. 삽수길이에 있어서 7-9cm 처리가 절화장, 절화무게, 설상화 수 등 전반적인 절화의 생육에 효과적이었다. 따라서 '백마' 플러그 묘 생산시 7cm 길이에 3.6mm 굵기의 4-6장의 잎을 부착한 삽수를 삽목하는 것이 삽목묘의 지상부 생육과 발근 및 정식 후의 절화 생육을 위해 바람직하였다.

2차원 진동 미세가공을 위한 가진테이블 개발 (Development of Excitation Table for 2-dimensional Vibrational Micro Cutting)

  • 김기대;이강희
    • 한국기계가공학회지
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    • 제11권3호
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    • pp.62-67
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    • 2012
  • To realize 2-dimensional vibrational micro cutting in milling and drilling, etc. where the tools rotate, it could be a promising way to vibrate a workpiece instead of a rotating tool itself. In this study, an excitation work-table was developed using two piezoelectric materials orthogonally arranged. The trochoidal trajectory of a cutting tool which is necessary for 2D vibrational cutting is enabled in the excitation condition of higher excitation frequency and larger amplitude of vibration and the cutting condition of smaller diameter of cutting tool and lower spindle speed. The various trochoidal trajectories of a cutting tool could be generated in the excitation work-table by adjusting the input voltages to two piezoelectric materials and the phase between the two voltages and the trajectories could be readily used for the 2D vibrational micro cutting.

절삭속도 일정제어를 통한 자유곡명의 가공기술 (Machining Technology of Free From Surface using Controlled of Cutting Speed)

  • 김경균;강명창;이득우;정융호;김정석
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.806-809
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    • 2000
  • The factors which can improve tool life in machining are consisted of tool geometries, tool materials, coating methods. cutting environments, cutting conditions and so on. Cutting speed in cutting conditions is one of the important factors which can directly influence on the tool life. This paper deals the machinability which is concerned about the cutting direction and the tilt angle of fret form surface in hot die steel(STD I I). The NC datum were analysrd and the effective tool diameters were calculated according to the change of tilt angle the program which can continue the cutting speed with the change of spindle revolution is developed.

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효율적인 황삭가공을 위한 Pocket 가공 경로에 관한 연구 (An Algorithm of Efficient Routh Cutting Path for Rocket)

  • 김공묵;이희관;양균의
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 춘계학술대회 논문집
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    • pp.143-148
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    • 1995
  • A study on the generation of optimum tool path for machining the concave parts is discussed. Above all, the various cutting factors and their relationships are considered. Then optimum tool path for concave parts is generated on these cutting variables and their relationships. It is difficult for existing CAD/CAM systems tomachine the concave parts. For cutting the part even the experienced craft must give many attentions and muchtime since it needs consideration of various cutting conditions and geometric properties. The optimum tool path for the concave part is generated onnot only geometric properties byut also cutting conditions. We choose, as variables, feed and cutting direction for productivity, diameter of tool and constant(stable) cutting force for machining accuracy. The results are verified through simulation of the index of performance and cutting force.

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MQL 선삭가공에서 절삭조건과 원통도의 상관관계 분석 (Correlation analysis between cutting conditions and cylindricity in MQL turning)

  • 신성우;황영국;이춘만
    • 한국기계가공학회지
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    • 제8권3호
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    • pp.74-81
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    • 2009
  • At present, industries and researchers are looking for ways to reduce the use of lubricants because of ecological and economical reasons. Therefore, metal cutting is to move toward dry cutting or semi-dry cutting. One of the technologies is known as MQL machining. This paper presents an investigation into MQL machining with the objective of evaluating cylindricity and cooling effect for the turning process of SM45C. To reach this goal, cylindrical-outer-diameter turning experiments are carried out according to cutting conditions with fluid, MQL and dry machining methods. A cutting force, tool-shank temperature and cylindricity of workpiece are measured and analyzed. The correlation between cutting conditions and cylindricity are evaluated according to cooling lubricant environments.

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Drill가공시 Drill과 가공구명내벽과의 마찰이 절삭저항성분에 미치는 영향 (A Study on the Effect of the Components of Cutting Resistance upon Friction between Drill and Inside Wall of Drilled Hole in Drilling)

  • 구연욱
    • 한국정밀공학회지
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    • 제2권3호
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    • pp.28-40
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    • 1985
  • In this study, to check up on the effect of the components of cutting resistance upon friction between drill and inside wall of hole in drilling, the experiment was performed with individual specimen of carbon steel, cast iron, aluminium alloy under various cutting conditions: depth of hole, cutting speed, feed rate, shape and material of specimen. On the basis of the experimental results, the following conclusions are drawn; 1. The components of cutting resis- tance were increased in proportion to the increase of depth of hole owing to frictional resistance of drill margin and chip-jamming. 2. As feed rates increase, torque and thrust were increased. When comparing to the increasing rate for these components respecitively, thrust is higher tendency than torque. 3. As drill diameter increase, torque and thrust were increased. When comparing to the increasing rate for these components respectively, torque is higher tendency than thrust. 4. In the case of torque, the frictional resistance between drill margin and inside wall of drilled hole accounts for about 20 percent of carbon steel, 14 of cast iron, 10 aluminium alloy in drilling. But the effect of thrust force could be negligible. 5. Comparison between the theoretical and experimental results showed a close agreement so far as depth of hole is about three times of drill diameter. But there was a wide difference between them beyond the rane of three times, because of characteristics of the drilling process.

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