• Title/Summary/Keyword: cutting diameter

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A study on the fabrication method of middle size LGP using continuous micro-lenses made by LIGA reflow

  • Kim, Jong-Sun;Ko, Young-Bae;Hwang, Chul-Jin;Kim, Jong-Deok;Yoon, Kyung-Hwan
    • Korea-Australia Rheology Journal
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    • v.19 no.3
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    • pp.171-176
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    • 2007
  • LCD-BLU (Liquid Crystal Display-Back Light Unit) of medium size is usually manufactured by forming numerous dots with $50{\sim}300\;{\mu}m$ in diameter by etching process and V-grove shape with $50\;{\mu}m$ in height by mechanical cutting process. However, the surface of the etched dots is very rough due to the characteristics of the etching process and V-cutting needs rather high cost. Instead of existing optical pattern made by etching and mechanical cutting, 3-dimensional continuous micro-lens of $200\;{\mu}m$ in diameter was applied in the present study. The continuous micro-lens pattern fabricated by modified LIGA with thermal reflow process was tested to this new optical design of LGP. The manufacturing process using LIGA-reflow is made up of three stages as follows: (i) the stage of lithography, (ii) the stage of thermal reflow process and (iii) the stage of electroplating. The continuous micro-lens patterned LGP was fabricated with injection molding and its test results showed the possibility of commercial use in the future.

Effects of Nonsupporting Methods on Growth and Yield of Cynanchum auriculatum Royle ex Wight (백수오 (이엽우피소)의 무지주 재배방법에 따른 생육 및 수량)

  • Kim, Min-Ja;Song, Beom-Heon;Nam, Sang-Young;Kim, In-Jae;Lee, Cheol-Hee;Yun, Tae
    • Korean Journal of Medicinal Crop Science
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    • v.13 no.6
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    • pp.268-272
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    • 2005
  • This study was carried out to investigate the labor saving cultivation of C. auriculatum, which has much bigger root than local variety C. wilfordii, and tested three nonsupporting methods, i.e., untreated control, top pinching, and cutting of branch-top compared with I type stake. Top growth was more vigorous in staking cultivation than in nonsupporting cultivations. Among nonsupporting methods, main vine length and total length of main vines per plant were increased in order of untreated control > top pinching > cutting of branch-top, while the opposite is true to diameter of main vein. Number of leaves per plant was lower, but leaf length and leaf width were higher in cutting of branch-top than in other nonsupporting methods. Number of branched root and diameter of main root were bigger in cutting of branch-top and in staking cultivation, while length of main root and diameter of branched root were greater in staking cultivation and in top pinching than in other treatments. Although yield of marketable root per 10a was $17.9{\sim}22.6%$ lower, income was $8%{\sim}17%$ higher in nonsupporting methods than in staking cultivation by cost saving to staking installation. Among nonsupporting methods, yield of marketable root and income were 6% and 8% higher in cutting of branch-top than in untreated control, respectively.

Effect of Cutting Time on Growth and Flowering of Double Flowered Hydrangea serrata for. acuminata (겹꽃산수국의 삽목시기가 개화에 미치는 영향)

  • Lee, Jong Suk;Kim, Hyun Jin
    • FLOWER RESEARCH JOURNAL
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    • v.18 no.1
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    • pp.33-37
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    • 2010
  • Effects of cutting time of double flowered Hydragea serrata for. acuminata native to Korea on flowering and growth of following year were investigated in order to develop as a pot plant. Cuttings were carried out every 10th day from April to September in 2008. The cuttings were directly placed in 15 cm diameter pots. Longest plant was obtained from May cuttings and their average heights were 31.7 cm, and followed by April and July cuttings. Plant heights of August and September cuttings were 23.6 cm and 22.0 cm, respectively. In contrast, growth and height of June cutting were abnormally small. Leaf length, leaf width and petiole length of August and September cutting were reduced, but numbers of leaves were not changed. Average flower cluster numbers of May cuttings were 4 flower clusters, and July, August and September cuttings were 3 clusters while only 1 flower cluster per a plant was obtained during June. Biggest diameter of flower crown was observed from May cuttings and the size was 10.3 cm diameter; however, smaller flower crown size was observed after July cuttings. The best overall flower appearance was observed from May cuttings, and the worst was June cuttings. Even though plant height of August and September cuttings were reduced, flowering aspect and ornamental value were normal, but blooming times were retarded according to late cutting time.

An Experimental Study on Tool Wear of Small Diameter Endmill for High Speed Milling of Hardened Mold Steel (고경도 금형강의 고속가공시 소직경 볼엔드밀의 마모에 대한 실험적 연구)

  • Yang J. S.;Heo Y. M.;Jung T. S.
    • Transactions of Materials Processing
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    • v.15 no.1 s.82
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    • pp.57-64
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    • 2006
  • High speed milling experiment on the hardened mold steel (CALMAX at hardness of HRC 55) is carried out using small diameter ball endmills. Tool lift and wear characteristics under the various machining parameters are investigated Effect of dynamic runout on the wear of the tool is also studied. For most of the cases, catastrophic chipping of tool edge is not observed and uniformly distributed wear on the flank surface of the tool is obtained. It is found that lower rate of tool wear is obtained as the cutting speed is increased. Also, high pick feed rate is found to be more favorable in terms of the tool wear and material removal rate.

A Study on the Static Rigidity of the End Mill (엔드밀의 정적 강성에 관한 연구)

  • 이상규;고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1996.11a
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    • pp.9-14
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    • 1996
  • The deflection of an end mill is very important in machining process and cutting simulation because it affects directly workpiece accuracy, cutting force, and chattering. In this study, the deflection of the end mill was studied both experimentally and by using finite element analysis. And the moment of inertia of radial cross sections of tile helical end mill is calculated for the determination of the relation between cross section and rigidity of tile tools. Using tile Bernoulli-Euler beam and and the concept of equivalent diameter, a deflection model is established, which includes most influence from tool geomety parameters. It was found that helix angle attenuates the rigidity of the end mill.

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An Experimental Study on Tool Wear of Small Diameter Endmill for High Speed Milling of Hardened Mold Steel (고경도 금형강의 고속가공시 소직경 볼엔드밀의 마모에 대한 실험적 연구)

  • Heo Y. M.;Jung T. S.;Yang J. S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.09a
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    • pp.114-120
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    • 2005
  • High speed milling experiment on the hardened mold steel (CALMAX at hardness of HRc 55) is carried out using small diameter ball endmill. Tool lift and wear characteristics under the various machining parameters are investigated. Effect of dynamic runout on the wear of the tool is also studied. For most of the cases, catastrophic chipping of tool edge is not observed and uniformly distributed wear on the flank surface of the tool is obtained. It is found that lower rate of tool wear is obtained as the cutting speed is increased. Also, high pick feed rate is found to be more favorable in terms of tool wear and material removal rate.

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Study on a Wire Saw Rock Cutting Model for Tunnel Excavation and Cutting Performance Improvement (터널굴착용 와이어쏘 암반절삭 모델 구축 및 절삭성능 향상 연구)

  • Lee, Jin-Ho;Ahn, Sung-Kwon;Lee, Kyoung-Chan;Bang, Choon-Seok;Sagong, Myung
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.10
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    • pp.1069-1077
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    • 2015
  • In tunnel excavation using blast, the wire saw rock cutting method generates a discontinuity perimeter around the center cut, and thus prevents blast vibration propagation to reduce vibration and noise. Therefore, the method is expected to be easy to use and economical compared with other methods. In this paper, the cutting mechanism of wire saw in tunnel excavation is investigated. A model describing the changes in cutting depth and wire saw shape inside a rock during cutting is established and validated for this purpose. Through a simulation using the model, the important characteristics of wire saw cut are investigated, and the influences of cutting conditions, such as wire saw tension, wire saw speed, feed speed, depth, and diameter of boring, on cutting performance are also examined. A method to improve the cutting performance is proposed based on the results.

Studies on the Conditions of Softwood Cutting for Production of Mulgerry Sapling (뽕나무 묘목생산을 위한 신소삽목 조건 구명)

  • 구태원;성규병
    • Journal of Sericultural and Entomological Science
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    • v.39 no.2
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    • pp.101-105
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    • 1997
  • Most of the mulberry saplings in Korea have been produced by grafting. But the production of mulberry sapling by this method is very complex process and requires high level of technique and two years to produce saplings. Therefore, to develop the mulberry sapling production system by softwood cutting method which is suitable for mass production, several conditions on rooting and growth of cuttings were investigated. The rooting ability of cuttings varied according to mulberry varieties, showing the highest rooting ratio of 93.3% in cultivar of Shingwangppong. Of different soil texture as for rooting media, the clay was found to be the best; other media decreased in order as follows; sand, sand loam and vermiculite. The shading ratio by 70% with polyethylene film showed the highest rooting ratio of the cuttings. Optimum day of cutting was around 50th day after sprouting, whereas the ratio of stem thicker than 7mm at the base of saplings in diameter was highest at 44th day.

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Prediction of Burr Size in Micro-drilling (마이크로드릴 가공 시 버 크기의 예측)

  • 이성환;권성용
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.11
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    • pp.71-78
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    • 2003
  • The exit burrs in the micro-drilling of precision miniature holes are of interest, especially for ductile materials. As burrs from this process can be difficult to remove, it is important to acquire the way of predicting burr types as well as optimal cutting conditions which minimize the burrs. In this paper, an artificial neural network was used for the prediction of burr formation in micro-drilling. First, the influence of cutting conditions including cutting speed, feed and drill diameter on the exit burr characteristics, such as burr size and type, were observed and analyzed. Then. the burr types were classified by using the influential experimental data as input parameters to the neural nets.

Micro Groove Cutting of Glass Using Abrasive Jet Machining (Abrsive Jet Machining을 이용한 유리의 미세 홈 가공)

  • 최종순;박경호;박동삼
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2000.11a
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    • pp.963-966
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    • 2000
  • Abrasive jet machining(AJM) process is similar to the sand blasting, and effectively removes hard and brittle materials. AJM has applied to rough working such as deburring and rough finishing. As the needs for machining of ceramics, semiconductor, electronic devices and LCD are increasing, micro AJM was developed, and became the inevitable technique to micromachining. This paper describes the performance of the micro AJM in micro groove cutting of glass. Diameter of hole and width of line in this groove cutting is 80${\mu}{\textrm}{m}$. Experimental results showed good performance in micro groove cutting in glass, but the size of machined groove was increased about 2~4${\mu}{\textrm}{m}$. therefore, this micro AJM could be effectively applied to the micro machining of semiconductor, electronic devices and LCD parts.

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