• 제목/요약/키워드: cutting depths

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레이저변수(變數)와 피삭재조건(被削材條件)이 목재(木材) 및 목질(木質)보드의 절삭특성(切削特性)에 미치는 영향(影響)(I) - 절삭(切削)깊이와 절삭폭(切削幅) - (Effects of Laser Parameters and Workpiece Conditions on Cutting Characteristics of Solid Wood and Wood-based Panel(I) - Cutting Depths and Kerf Widths -)

  • 심재현;정희석
    • Journal of the Korean Wood Science and Technology
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    • 제25권4호
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    • pp.75-91
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    • 1997
  • Laser cutting tests were conducted to investigate the laser cutting characteristics of solid woods such as 25mm-thick white oak(Quercus acutissima) and maple(Acer mono), and wood-based panels such as 15mm-thick medium density fiberboard and particleboard. Test variables were laser power, cutting speed, grain direction, and moisture content. Cutting depths, kerf widths and the maximum cutting speed were measured. Cutting depths were increased as focus of laser beam was moving from above the workpiece to on the surface of workpiece, and also to below the workpiece. Kerf widths were decreased as focus of laser beam was moving from above the workpiece to on the surface of workpiece, but were increased as focus of laser beam was moving from on the surface of workpiece to below the workpiece. Minimum kerf widths were obtained when focus of laser beam was positioned on the surface of workpiece. Cutting depths and kerf widths were decreased with increase in moisture content, and cutting depths and kerf widths of more dense white oak were smaller than those of maple. And also cutting depths and kerf widths of particleboard were smaller than those of medium density fiberboard.

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엔드밀 가공중 절입깊이의 실시간 추정을 이용한 가공오차 예측 (In-Process Prediction of the Surface Error Using an Identification of Cutting Depths in End Milling)

  • 최종근;양민양
    • 한국정밀공학회지
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    • 제15권2호
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    • pp.114-123
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    • 1998
  • In the end milling process, the information of the surface errors plays an important role in adaptive control systems for precision machining. As the measuring accuracy of the surface errors directly matches the control's, it is an important factor for evaluating the performance of the system. In order to obtain the surface errors, the prediction using the cutting force, torque, motor power etc. is frequently practiced owing to the easiness in measurement. In the implementation of the prediction, the information on the cutting depths make it concrete and precise. Actually the axial depth of cut limits the range of the calculation. In general, it is not easy to know the cutting depths due to irregular shape of workpieces, inaccurate positioning of them on the table of machine tool, and machining error in the previous cutting. In addition to, even if cutting depths are informed, it is difficult to match the individual position of the cutter on the varying shape of the work material. This work suggests an algorithm estimating the cutting depths based on cutting force and makes it precise to predict the surface error. The proposed algorithm can be applied in more extensive cutting situations, such as presence of the tool wear, change of the work material hardness, etc.

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초정밀 절삭에 있어서 임계절삭깊이에 대한 연구 (A Study on the Critical Depth of Cut in Ultra-precision Machining)

  • 김국원
    • 한국정밀공학회지
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    • 제19권8호
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    • pp.126-133
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    • 2002
  • The cutting thickness of ultra-precision machining is generally very small, only a few micrometer or even down to the order of a few nanometer. In such case, a basic understanding of the mechanism on the micro-machining process is is necessary to produce a high quality surface. When machining at very small depths of cut, metal flow near a rounded tool edge become important. In this paper a finite element analysis is presented to calculate the stagnation point on the tool edge or critical depth of cut below which no cutting occurs. From the simulation, the effects of the cutting speed on the critical depths of cut were calculated and discussed. Also the transition of the stagnation point according to the increase of the depths of cut was observed.

절삭력을 이용한 엔드밀링 절입깊이 추정 (Estimation of End Milling Depth of Cuts Using the Cutting Force)

  • 최종근;양민상
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 춘계학술대회 논문집
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    • pp.1033-1037
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    • 1997
  • In the end milling process, the information of axial and depths of cut plays an important role in adaptive control systems for precision machining and tool monitoring systems for unmanned machining. In general, it is not easy to know the depths of cut due to irregular shape of workpieces, inaccurate positioning of them on the table of machine tool and machining error in previous cutting. In addition to, even they are informed, it is difficult to match the individual position of the cutter on the varying shape of the work material. This work suggest an algorithm estimating the depths of cut based on cutting force sigal. The proposed algorithm can be applied in more extensive cutting situations, for example, presence of the tool wear, variation of work material hardness, etc.

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공구끝단에서의 정체점에 관한 유한요소해석 (A Finite Element Analysis of the Stagnation Point on the Tool Edge)

    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.901-904
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    • 2002
  • The cutting thickness of ultra-precision machining is generally very small, only a few micrometer or even down to the order of a flew manometer. In such case, a basic understanding of the mechanism on the micro-machining process is necessary to produce a high quality surface. When machining at very small depths of cut, metal flow near a rounded tool edge become important. In this paper a finite element analysis is presented to calculate the stagnation point on the tool edge or critical depth of cut below which no cutting occurs. From the simulation, the effects of the cutting speed on the critical depths of cut were calculated and discussed. Also the transition of the stagnation point according to the increase of the depths of cut was observed.

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TBE의 굴착성능 평가를 위한 회전식 절삭시험의 적용 (Application of Rotary Cutting Test for Performance Assessment of Tunnel Boring Extender)

  • 정호영;전석원;조정우
    • 터널과지하공간
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    • 제32권4호
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    • pp.243-253
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    • 2022
  • 본 연구에서는 회전식 절삭시험기를 활용하여 TBE (Tunnel Boring Extender)의 굴착효율을 평가하였다. 회전식절삭시험에서 TBE에 의한 굴착과정을 모사하기 위하여 중앙부가 선행 굴착되어 있는 중공형의 암석모사시험체를 모르타르를 이용하여 제작하였다. 회전식 절삭시험기에 설치된 언더커팅 디스크(undercutting disc cutter, UDC)를 이용하여 나선궤적을 따라 암석을 절삭함으로써 TBE에 의한 굴착과정을 모사하였으며, 언더커팅 디스크의 절삭조건을 변화시켜가며 절삭조건들이 커터작용력 및 비에너지에 미치는 영향을 살펴보았다. 시험결과로부터 UDC의 커터작용력은 반경압입깊이와 수직압입깊이가 증가함에 따라 선형적으로 증가하는 경향을 확인할 수 있었으며, 세 방향의 작용력 중 수직력의 비중이 매우 크게 나타났다. 반면 비에너지는 반경방향과 수직방향 압입깊이에 따라 지속적으로 감소하는 경향을 나타내었고, 특히 두 압입깊이의 비에 따라 비에너지가 최소화되는 지점이 나타날 것으로 판단되었다.

마이크로 엔드밀링에서 공구변형 가공오차 보상에 관한 연구 (A Study on Compensation for tool deformation machining errors in micro end-milling)

  • 손종인;송병욱
    • Design & Manufacturing
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    • 제17권4호
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    • pp.24-32
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    • 2023
  • In this study, we introduce research aimed at minimizing machining errors without compromising productivity by compensating for the machining errors caused by tool deformation. Our approach experimentally establishes the direct correlation between cutting depth and machining error, and creates predictive models using mathematical functions. This method allows for the prediction of compensated cutting depths to obtain the desired cutting profiles, thereby maximizing the compensation of machining errors in the cutting process.

성능 기준값 도출을 위한 재래식 도로절단기의 현장 절단성능 분석 (On-Site Cutting Performance Analysis of Conventional Pavement Cutter for Deriving Performance Standard Value)

  • 김균태
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2023년도 봄 학술논문 발표대회
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    • pp.243-244
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    • 2023
  • Noise, dust, etc. caused by road pavement cutting work, which frequently occurs in new construction or reconstruction of buildings, construction of complexes, etc., are environmental hazards and cause civil complaints. Recently, an eco-friendly pavement cutter is being developed to make the work low in noise and dust, however, the on-site cutting performance of the equipment has not been quantified. In this study, in order to derive a standard value for comparing the cutting performance of the eco-friendly cutter under development, a conventional pavement cutter was applied to four residential sites in Seoul and Gyeonggi-do, and the cutting data was collected. As a result of analyzing the collected data, the conventional pavement cutter showed a cutting performance of 12.3 to 20.2 sec/m, and the average was 27.2 sec/m. In the future, additional cutting experiments with various mixing ratios, materials, and depths are planned to confirm the performance of conventional pavement cutter in more detail.

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고구마 만기재배에서 생육 및 수량에 미치는 삽수크기 및 삽식깊이의 영향 (Effects of Cutting Size and Planting Depth on Growth and Yield in Late-Cultivation of Sweet Potato)

  • 이승엽;김태환;이나라;이어진;배종향
    • 생물환경조절학회지
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    • 제19권3호
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    • pp.153-158
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    • 2010
  • 고구마 만기재배를 위하여 '진홍미'를 공시하여 생육 및 수량에 미치는 삽수크기 및 삽식깊이의 영향을 조사하였다. 삽수크기에 따라 삽식 30일 후 줄기신장, 마디수 및 생체중 등은 유의한 차이를 보였으나, 120일 후에는 10cm와 30cm 삽수 간에서만 차이를 보였다. 삽식깊이에 따라 삽식 30일 후 초기 생육은 2마디 깊이 삽식에서 가장 양호하였고, 4마디 깊이 삽식에서 오히려 늦어지는 경향을 보였다. 그러나 120일 후 지상부 생육은 유의한 차이를 보이지 않았다. 삽수 크기가 클수록 주당 총저수와 주당 총저중, 상저비율이 증가하였으며, 식물체당 괴근수 및 괴근중, 10a당 수량 등은 10cm 삽수에서 20~30cm 삽수보다 유의하게 감소하였다. 또한 삽식깊이가 깊을수록 식물체당 괴근수는 증가한 반면, 평균 괴근중은 감소하였고, 10a당 수량은 3마디 삽식에서 기장 높았다. 띠라서 고구마 만기재배에서 생육 및 수량을 증대시키기 위해서는 삽수크기는 20cm 이상, 삽식깊이는 2~3마디로 재배하는 것이 좋을 것으로 생각된다.

The investigation of rock cutting simulation based on discrete element method

  • Zhu, Xiaohua;Liu, Weiji;Lv, Yanxin
    • Geomechanics and Engineering
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    • 제13권6호
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    • pp.977-995
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    • 2017
  • It is well accepted that rock failure mechanism influence the cutting efficiency and determination of optimum cutting parameters. In this paper, an attempt was made to research the factors that affect the failure mechanism based on discrete element method (DEM). The influences of cutting depth, hydrostatic pressure, cutting velocity, back rake angle and joint set on failure mechanism in rock-cutting are researched by PFC2D. The results show that: the ductile failure occurs at shallow cutting depths, the brittle failure occurs as the depth of cut increases beyond a threshold value. The mean cutting forces have a linear related to the cutting depth if the cutting action is dominated by the ductile mode, however, the mean cutting forces are deviate from the linear relationship while the cutting action is dominated by the brittle mode. The failure mechanism changes from brittle mode with larger chips under atmospheric conditions, to ductile mode with crushed chips under hydrostatic conditions. As the cutting velocity increases, a grow number of micro-cracks are initiated around the cutter and the volume of the chipped fragmentation is decreasing correspondingly. The crack initiates and propagates parallel to the free surface with a smaller rake angle, but with the rake angle increases, the direction of crack initiation and propagation is changed to towards the intact rock. The existence of joint set have significant influence on crack initiation and propagation, it makes the crack prone to propagate along the joint.