• Title/Summary/Keyword: cumulative fatigue

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A fuzzy residual strength based fatigue life prediction method

  • Zhang, Yi
    • Structural Engineering and Mechanics
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    • v.56 no.2
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    • pp.201-221
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    • 2015
  • The fatigue damage problems are frequently encountered in the design of civil engineering structures. A realistic and accurate fatigue life prediction is quite essential to ensure the safety of engineering design. However, constructing a reliable fatigue life prediction model can be quite challenging. The use of traditional deterministic approach in predicting the fatigue life is sometimes too dangerous in the real practical designs as the method itself contains a wide range of uncertain factors. In this paper, a new fatigue life prediction method is going to be proposed where the residual strength is been utilized. Several cumulative damage models, capable of predicting the fatigue life of a structural element, are considered. Based on Miner's rule, a randomized approach is developed from a deterministic equation. The residual strength is used in a one to one transformation methodology which is used for the derivation of the fatigue life. To arrive at more robust results, fuzzy sets are introduced to model the parameter uncertainties. This leads to a convoluted fuzzy based fatigue life prediction model. The developed model is illustrated in an example analysis. The calculated results are compared with real experimental data. The applicability of this approach for a required reliability level is also discussed.

Computer Simulation for Residual Life Expectancy of a Container Crane Boom Structure (컨테이너 크레인 붐 구조물의 잔존수명 예측을 위한 컴퓨터 시뮬레이션)

  • Kim, Sang-Yeol;Bae, Hyung-Sub;Lee, Yuk-Hyung;Park, Myeong-Kwan
    • Journal of the Korean Society for Precision Engineering
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    • v.24 no.9
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    • pp.119-129
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    • 2007
  • The residual life expectancy of the container crane which has been operated more or less 39 years is examined carefully, especially on the boom structure. The basic load and load combination need to be considered for to analyse the boom structure. Various parts of container crane are modeled for to analyse stress, the deflection and the fatigue. Analysis results show that the boom is stable in the stress and deflection but the boom vertical member is over the fatigue life. The rail support beam and boom bottom chord are approximately near the fatigue life. Analysis results show that the residual life of rail support beam and the boom bottom chord would be 2.2 years and 6.8 years, respectively.

Optimization of District Heating Pipes Considering Thermal Fatigue Life (열피로 수명을 고려한 지역난방 배관의 최적화)

  • Ahn Min-Yong;Chang Yoon-Suk;Choi Jae-Boong;Kim Sang-Ho;Kim Youn-Hong;Kim Young-Jin
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.6 s.183
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    • pp.143-150
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    • 2006
  • Recently, in proportion to increased demand on environmentally-friendly heat source, efficient management of district heating(DH) system becomes one of important issue. The objectives of this paper are to systematize data processing of transition temperature, investigate the effect of temperature variations on thermal fatigue and find out a way to improve design fractures of Korean DH pipes. For this purpose, reliable fatigue lift evaluation procedures are examined and applied to quantify thermal fatigue lives. Also, as a prototypal optimization analysis results, mean value of original cross sectional area of selected pipes was reduced 18.6% sustaining their sufficient margins against fatigue failure. So, it is anticipated that the output of this research can be used as useful information of optimal design and operation in the future.

A Study on Estimation of Fatigue Performance of Polyethylene Boat (폴리에틸렌 보트의 내구성 평가에 관한 연구)

  • Oh, Jeong-Seok;Cho, Seok-Swoo
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.15 no.1
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    • pp.47-54
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    • 2014
  • Endurance of ship hull can be estimated by existing regulations and fatigue estimation methods. These can be applied to the hull materials that are recommended by ship regulations but can't be applied to new materials. In this study, structural force in the worst sailing condition is obtained by the acceleration measurement test of small polyethylene boat and the endurance of small polyethylene hull is estimated by rainflow cycle counting method and linear cumulative damage rule. Maximum Von-Mises stress on the polyethylene boat is 1.8MPa and much lower than the fatigue strength of at least 5.9MPa for the fatigue life of $1{\times}10^9$ cycles. Fatigue life of the polyethylene boat hull is estimated to be 6,229 years.

The CTD Evaluation or Simple and Iterative Task through the Improvement of Working Conditions (작업환경개선을 통한 단순반복작업의 누적외상평가)

  • 서승록;임완희
    • Journal of Korea Society of Industrial Information Systems
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    • v.6 no.4
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    • pp.12-21
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    • 2001
  • Recently, as work strength is deepened, as well, labor environments is changed, simple and iterative worker's Cumulative Trauma Disorders(CTD) is gradually being increased. Accordingly, this study was designed to represent its system design to carry out their iterative and simple task by machine through the difference of muscle fatigue between worker on handling line and worker under the work environments by Air Balance System for the purpose of analyzing their muscle fatigue test according to fulfillment of iterative and simple task. From the result of this study, with regard to the comparison of muscle fatigue between work on handling line and work on automation line on the occasion of refractory brick loading, their muscle fatigue extent under the work environments by Air Balance system was lower than it of handling by AMEG(64.1%), MF(65.3%), MPF(64.3%), ZCR(63.6%) respectively. And also, generally there showed similar transfer at the aspect of muscle mobilization. In other words, we can say that work environments by Air Balance System is beneficial at the aspect of alleviating works' fatigue extent on handling line. As well, the result of this study shows that worker's exposure to Cumulative Trauma Disorders(CTD) is relatively low.

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Cyclic Deformation and Fatigue Behavior of Short Fiber Reinforced Metal Matrix Composites (단섬유보강 금속복합재료의 반복적 변형 및 피로특성)

  • 양유창;송정일;한경섭
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.6
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    • pp.1422-1430
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    • 1995
  • Al6061 alloy reinforced with 15 volume% of Saffil fibers was fabricated by squeeze infiltration method. Uniform distribution of reinforcements and good bondings between reinforcements and matrix alloy were found in the microstructure of composites. Comparing with A16061 matrix alloy, tensile strength and elastic modulus of $Al_{2}$O$_{3}$/Al composites were increased up to 26% and 31%, respectively. Cyclic deformation and fatigue behavior of $Al_{2}$O$_{3}$/Al metal matrix composites were studied. The specimens were cycled using tension-tension(R=0.1) loading and under load controlled fatigue test. Cyclic stress-displacement curve through fatigue test was obtained. Fatigue strength of $Al_{2}$O$_{3}$/Al composites was about 200 MPa, i.e.0.55 of applied stress level(q). During fatigue test, $Al_{2}$O$_{3}$/Al composites displayed cyclic hardening at all applied stress levels. The most of resultant displacement due to permanent plastic deformation occurred in less than the first 5% of fatigue life. Displacement-to-failure of the fatigue test was smaller than that of the tensile test because of accumulative damage by cumulative plastic deformation.

Evaluation of High Cycle Thermal Fatigue on Mixing Tee in Nuclear Power Plant (원전 Mixing Tee에서의 고주기 열피로 평가)

  • Lee, Sun Ki
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.16 no.1
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    • pp.22-29
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    • 2020
  • In nuclear power plants, there is a risk of thermal fatigue in equipment and piping affecting system soundness because the temperature change of the system accompanies in every operation and shutdown. Therefore, in order to prevent the excess of the fatigue limit during the lifetime of plants, the fatigue limit of each piping material is determined in the designing stage. However, there are many cases where equipment or piping is locally subjected to thermal fatigue that is not considered in the design, resulting in damage to the equipment and piping, and failure during operation. Currently, local thermal fatigue generation mechanisms that are not taken into account in the design stage are gradually being identified. In this paper, the effects of the fluid temperature fluctuations on the piping soundness due to the mixing of hot and cold water, one of the local thermal fatigue generating mechanisms, were evaluated.

Fatigue Properties of Rail Steel Under Constant Amplitude Loading and Variable Amplitude Loading (일정 및 변동하중하의 레일강의 피로특성)

  • Kim, Cheol-Su;Kim, Jeong-Gyu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.4
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    • pp.654-661
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    • 2001
  • In this study, fatigue growth behavior of the transverse crack, which was the most dangerous damage among the various types of rail defects, was investigated using the notched keyhole specimen under constant amplitude loadings. Fatigue limit of smooth specimen in rail steel at R=0 was 110MPa, and the fatigue crack initiation life in the region of the low stress amplitude (ie. long life) occupied the major portion of the total fatigue life. The fatigue strength under variable amplitude loading was converted to the equivalent fatigue strength based upon. Miners rule, which was estimated approximately 9% lower than that under constant amplitude loading. Also, in the low ΔK(sub)rms region ($\leq$21MPa√m), fatigue crack growth rate (da/dN) under constant amplitude loading was higher than that under variable amplitude loading, whereas the tendency was reversed in the high ΔK(sub)rms region. It is believed that this behavior is due to the transition of fracture appearance.

Degradation reliability modeling of plain concrete for pavement under flexural fatigue loading

  • Jia, Yanshun;Liu, Guoqiang;Yang, Yunmeng;Gao, Ying;Yang, Tao;Tang, Fanlong
    • Advances in concrete construction
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    • v.9 no.5
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    • pp.469-478
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    • 2020
  • This study aims to establish a new methodological framework for the evaluation of the evolution of the reliability of plain concrete for pavement vs number of cycles under flexural fatigue loading. According to the framework, a new method calculating the reliability was proposed through probability simulation in order to describe a random accumulation of fatigue damage, which combines reliability theory, one-to-one probability density functions transformation technique, cumulative fatigue damage theory and Weibull distribution theory. Then the statistical analysis of flexural fatigue performance of cement concrete tested was carried out utilizing Weibull distribution. Ultimately, the reliability for the tested cement concrete was obtained by the proposed method. Results indicate that the stochastic evolution behavior of concrete materials under fatigue loading can be captured by the established framework. The flexural fatigue life data of concrete at different stress levels is well described utilizing the two-parameter Weibull distribution. The evolution of reliability for concrete materials tested in this study develops by three stages and may corresponds to develop stages of cracking. The proposed method may also be available for the analysis of degradation behaviors under non-fatigue conditions.

The Effect of Noise and Background Music on the Trunk Muscle Fatigue during Dynamic Lifting and Lowering Tasks (들기/내리기 작업 시 소음과 배경음악이 몸통근육 피로도에 미치는 영향)

  • Kim, Jung-Yong;Shin, Hyun-Joo;Lee, In-Jae
    • Journal of the Ergonomics Society of Korea
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    • v.27 no.3
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    • pp.15-22
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    • 2008
  • The purpose of this study was to define the effects of noise and background music on the trunk muscle fatigue during dynamic lifting and lowering tasks. Six healthy male subjects with no prior history of low back disorders participated in this study. The participants were exposed to two levels of background noise such as 40dB noise and 90dB noise and three levels of background music such as no music, slow music, and fast music. Six different combinations of background noise and background music were played while the participants were performing the lifting task at 15% level of Maximum Voluntary Contraction. Electromyography signals from six muscles were collected and fatigue levels were analyzed quantitatively. In results, the 90dB noise increased trunk muscle fatigue and slowed down the recovery. The trunk muscle fatigue was the lowest when the fast music was played for as background. After recovery, the 90dB noise increased trunk muscle fatigue. The trunk muscle fatigue was the lowest when the slow music was played for as background. The results can be useful to manage the cumulative fatigue of trunk muscles due to background noise and music during repetitive lifting and lowering tasks in industry.