• Title/Summary/Keyword: cruciform fillet welding

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A Study on the Fatigue Life Assessment for Load-carrying Fillet Welded Joints using Stress Intensity Factor (응력확대계수를 이용한 하중 전달형 필릿 용접부의 피로강도 평가에 관한 연구)

  • Kim, Myung-Hyun;Kang, Sung-Won;Kim, Hyoung-Rae
    • Journal of Welding and Joining
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    • v.26 no.6
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    • pp.97-102
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    • 2008
  • It is well known that there exist two typical fatigue crack initiation locations in ship structures: one is the weld toe and the other is the weld root where partial penetration weld is performed. In particular, it is important for fillet weldments to avoid weld root cracking in order to prevent catastrophic failure particularly in ship structures. Therefore detail considerations are required for cruciform joints with partial penetration when there is a possibility of weld root crack initiation. For these reasons, fatigue tests on welded joints were performed in this study. Concept of stress intensity factor(SIF) by means of fracture mechanics is applied for predicting fatigue life of fillet welded joints.

A Study on Characteristics of Fatigue Life in LOP Cruciform Fillet Welding Zone (미 용입 십자형 필릿 용접부에서의 피로 수명 특성에 관한 연구)

  • Lee, Yong-Bok
    • Journal of the Korean Institute of Gas
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    • v.16 no.3
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    • pp.29-34
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    • 2012
  • Investigating safer ways to design and use to prevent a loss of life and property by failure of the structures are necessary and assessing total fatigue life with initiation and propagation of fatigue crack accurately through fatigue analysis is very important. The object of this study is to examine the initial life and propagation life when the fatigue crack is introduced from the root which is likely to appear in LOP(Lack of Penetration) cruciform fillet welded structure including bridges, ships and gas storage facilities which are impossible to be fully penetrated and to measure the rate of fatigue life until the final cleavage failure. As the result, each rate of fatigue life for fatigue failure is somewhat different in the range of 5% according to the thickness of material, however, the overall rate of initial life is in the range of 34~39% and propagation life showed the range of 61~66%.

Fatigue Tests of Welded Joints and Comparison Study of Foreign Codes (용접부의 피로강도 시험평가 및 해외규격과의 비교연구)

  • Goo, Byeong-Choon;Kim, Jai-Hoon
    • Journal of Welding and Joining
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    • v.25 no.1
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    • pp.14-23
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    • 2007
  • A lot of fatigue tests on a material, JIS SM490A, with yielding strength of about 350 MPa and tensile strength of about 520 MPa were carried out. Various butt-welded specimens such as reinforcement removed, as-welded and weld toe ground, several types of fillet-welded specimens and full-size box type components were used. After having obtained S-N curves for the above- mentioned specimens, fatigue strengths were compared to those of foreign design codes, AWS, BS 7608 and ENV. It was found the fatigue strengths at low cycles are not in a good agreement with the foreign codes, but the fatigue limits are in a good agreement.

A Study on the fracture Mechanical Behavior of Cruciform Welded Joint With Fracture Cracks (십자형 필렛 용접 이음의 피로균열 에 대한 파괴 역학적 고찰)

  • 엄동석;강성원;유덕상
    • Journal of Welding and Joining
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    • v.1 no.1
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    • pp.37-46
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    • 1983
  • This paper describes a study of fillet welded joint stressed perpendicular to the weld line. The finite element method was used to determine the stress intensity factor for cruciform joint at weld toe and root cracks according to variation of H/Tp, weld angle and main plate thickness. But, in this study, weld angle was fixed at 45.deg., since the variation of weld angle affect the stress intensity factor little, also main plate thickness was fixed. Pulsating tension fatigue test was done at the second phase of experiment. The work using the concepts of the fracture mechanics on the stable crack growth, was in the correlation of the experimental fatigue stress-life behavior because the fatigue behaviors of various joint geometries are related to the stress intensity factors calculated by F.E.M. analysis. Main results obtained are summarized as follows. 1) According to the propagation of toe crack, the variation of the stress intensity factor at root crack is obvious as H/Tp is smaller. 2) According to the propagation of root cracks, the change of the stress intensity factor of the toe is very large with propagation of root crack. 3) The calculation formula of the stress intensity factor of crack propagation at the root crack was obtained. 4) The calculation formula of the stress intensity factor at the toe cracks was obtained in similar manner. 5) From the results of experiment, the velocity of fatigue crack propagation at the weld toe and root was estimated.

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A Study on the Fatigue Strength Improvement of the Fillet Welded Connections with respect to Post-Weld Treatment (용접 후처리에 의한 필렛용접부의 피로강도 향상에 관한 연구)

  • Lee, Seung Yong;Kyung, Kab Soo
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.28 no.5A
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    • pp.665-672
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    • 2008
  • In the study herein, the fatigue test was conducted on the fillet welds of the load carrying cruciform joint, which is frequently used in the steel structures such as bridges, ships, etc. In addition, the fatigue strength was analyzed with respect to the different post-weld treatment. The treatment methods used include Toe Grinding, TIG Dressing, and Weld Profiling. The fatigue test was under constant amplitude with repeated load for these test specimens. In the load carrying full penetration fillet welded joints, regardless the conduction of the post-weld treatment or not, they all secured the fatigue strength of category "F", which exceeds the fatigue design specifications of BS Code. In the comparison of the fatigue strength upon the post-weld treatment, the fatigue strength tends to increase according to the order: Toe Grinding, TIG Dressing, and Weld Profiling.

An Estimation of the Fatigue Behavior on the Cruciform Type Specimen by Variation of the Stress Ratio (응력비 변화에 따른 십자형 접합부의 피로거동 평가)

  • 김태봉;서상구;우상익
    • Journal of the Korean Society of Safety
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    • v.15 no.1
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    • pp.140-145
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    • 2000
  • This paper was composed with fatigue test of the cruciform specimens, as load carrying and non-load carrying type. It also has performed computational analyses for geometric condition of the fillet welding bead. As test results, the effect of stress ratio in the specimen was insignificant. Stress ranges were varied with R=0.1~0.2. The fatigue cracks that were found in the load carrying type specimens and most specimens welded with contact were developed at the end of welds. The fatigue strength of specimen that have fractured in maternal plate was found about ${\Delta}\sigma_c$=63.5MPa. It's about 24% less than that of the non-load carrying type specimens having about ${\Delta}\sigma_c$=83.8MPa. A category of the Fatigue design specifications which provide for cruciform details was defined grade C as a stress of the maternal member. And then, the fatigue strength to be transformed into the maternal stress was found about 78.27 MPa, it tends to be less than that of allowable fatigue strength.

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Evaluation of Fatigue Life of Welded Joint of Gear Box-Shank in Vibro Ripper Using P-S-N Curve (P-S-N선도를 이용한 진동리퍼 기어박스-생크 용접부의 피로수명 평가)

  • Oh, Kwang Keun;Kim, JaeHoon;Park, Jung Yeol;Yang, GyuSang;Park, JongWon;Kim, Sung Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.12
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    • pp.1207-1212
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    • 2015
  • A vibro ripper utilizes high-frequency vibration for rock fragmentation. This concept is different from those used by other existing breakers. The gearbox-shank welded joint of a vibro ripper is a very important part. Because it delivers the vibromotive force to the tooth, it is important to predict its soundness. This study was conducted to predict the fatigue life under welding conditions. The shank materials were Hardox-Hituf and AR400, and the filler metals were CSF-71T and CSF-81T. Fatigue tests were conducted under each set of conditions. P-S-N curves are presented based on the statistical testing method recommended by JSME-S002, and a comparison is made of the results under each set of conditions. The life was estimated using a P-S-N curve.