• Title/Summary/Keyword: cruciform

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Fatigue Life Estimation of Cruciform Welded Joint Considering Multiple Collinear Surface Cracks (십자형 필렛용접 이음부의 복수균열 진전수명 평가)

  • Han Seung Ho;Shin Byung Chun;Kim Jae Hoon;Han Jeong Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.10
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    • pp.1549-1557
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    • 2004
  • Fatigue life of welded joints is governed by the propagation of multiple collinear surface cracks distributed randomly along weld toe. These cracks propagate under the mechanisms of mutual interaction and coalescence of the adjacent two cracks. To estimate the fatigue life, its influences on the above two mechanisms should be taken into account, which appear through the stress intensity factors disturbed mutually. However, it is difficult to calculate the stress intensity factors of the multiple surface cracks located in vicinity of weld toe due to its geometrical complexity. They are calculated normally by using the Μk-factors, but such Mk-factors are very rare in literature. In this study, the Μ$textsc{k}$-factors were obtained from a parametric study on crack length and depth, for which a finite element method is used. A fatigue test for a cruciform welded Joint was conducted and the fatigue life of the tested specimen was estimated using the present method with the informations obtained from the test, such as the number, size, and locations of the cracks. The estimated and measured fatigue life showed a good agreement.

Fatigue Strength for the Non Load Carrying cruciform Welded Joints of High Strength Steel (고강도강 하중비전달형 십자용접연결부의 피로강도)

  • Kim, Sung Hoon;Bae, Doo Byong;Choi, Jun Hyeok
    • Journal of Korean Society of Steel Construction
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    • v.14 no.3
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    • pp.453-461
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    • 2002
  • This study investigated the fatigue stength of non-load carrying cruciform welded joints, which was maunfactured using the SM570 and POSTEN80 high strengh steel. Factors such as fatigue strength, fatigue crack initiation and propagation, thickness effect, and the relatioinship between the static strength and the fatigue strength were examined and compared with previous fatigue testing results. Results showed that the fatigue strength of SM570 and POSTEN80 steel are higher than the grade represented on the design specification. It is also identified the size effect and the dependence of the static stength in a few cases.

Fatigue Life Evaluation Based on Welding Residual Stress Relaxation and Notch Strain Approach for Cruciform Welded Joint (용접잔류응력 이완 및 노치변형률법을 적용한 십자형 필렛용접 이음부의 피로수명 평가)

  • Han, Jeong-Woo;Han, Seung-Ho;Shin, Byung-Chun;Kim, Jae-Hoon
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1103-1108
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    • 2003
  • The fatigue strength of welded joint is influenced by the welding residual stress which is relaxed depending on local stress distributed in vicinity of stress raisers, eg. under cut, overlap and blow hole. To evaluate its fatigue life the geometry of the stress raisers and the welding residual stress should be taken into account. The several methods based on notch strain approach have been proposed in order to consider the two factors above mentioned. These methods, however, have shown considerable differences between analytical and experimental results. It is due to the fact that the amount of the relaxed welding residual stress evaluated by the cyclic stress-strain relationship do not correspond with that occurred in reality. In this paper the residual stress relaxation model based on experimental results was used in order to reduce the discrepancy of the estimated amount of the relaxed welding residual stress. Under an assumption of the superimposition of the relaxed welding residual stress and the local stress, a modified notch strain approach was proposed and verified to the cruciform welded joint.

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Patterns and Characteristics of Fatigue Failure in Cruciform Fillet Weld Joint (십자형 필릿 용접부에서의 피로파괴 형상과 특성)

  • Lee, Yong-Bok;Chung, Joon-Ki;Park, Sang-Heup
    • Journal of Welding and Joining
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    • v.29 no.4
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    • pp.67-72
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    • 2011
  • The proportion of the welding in the production process of machinery, buildings and marine structures is increasing and the joining are mainly conducted by butt and fillet weld. In the case of fillet weld, the shape of structures is complicated depending on the constraint on the geometry of the structures, therefore, the full penetration is mostly difficult. Accordingly, it is necessary to establish safe and economical criteria of design of the structures through the strength based on the penetration state of the fillet weld. Patterns of fatigue failure in cruciform fillet weld jont appear in the form of the root, toe and mixed failure. In the case of toe and mixed failure, the fatigue strength is higher than root failure. Therefore, we have to make the enough depth of penetration or perform the welding work through improving the fatigue strength of cruciform joints in welded structures. So it is necessary to optimize the penetrated depth in the range of the possible mixed failure and find the way in the cost-effective design to lessen the amount of the welding work.

Fatigue Life Estimation of Cruciform Welded Joint Considering Interaction, Coalescence and Growth of Multi-crack (다균열 간섭, 합체, 성장이론을 고려한 십자형 필렛용접 이음부의 피로균열진전수명 평가)

  • Han, Jeong-Woo;Han, Seung-Ho;Shin, Byung-Cheon;Rim, Jeon;Jim, Jae-Hoon
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.120-125
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    • 2004
  • Fatigue life of welded joints are governed by the propagation of multiple collinear surface cracks distributed randomly along weld bead. These cracks propagate in mutual interaction and coalescence of them. To estimate the fatigue life, the influences of above two mechanisms on the fatigue life should be taken into account. These two mechanisms appear through the stress intensity factors disturbed mutually. However, it is difficult to calculate the stress intensity factors of multiple surface cracks located in vicinity of weld toe. The stress intensity factors are calculated normally by using the Mk-factors, but such Mk-factors are very rare in literature. In this study, the Mk-factors were obtained from a parametric study on crack length and depth, in which a finite element method is used. A fatigue test for a cruciform welded joint was conducted. The fatigue life of the tested specimen was estimated through present method with the informations obtained from the test, e.g. the number, size and locations of the cracks. The estimated and measured fatigue life showed a good agreement.

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A study on the fatigue characteristics of SM 490 A material due to the welding type (SM 490 A 재질에 대한 용접 유형에 따른 피로특성 연구)

  • Kim, Jae-Hoon;Goo, Byung-Choon
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.274-278
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    • 2004
  • This study investigates the fatigue characteristics of SM 490 A material specimens for the railway vehicle due to the welding type. The more stress ratio decreases, the more strength of fillet welded specimen decreases. At speciallly, when the stress ratio of TN(Plate with transverse fillet welded rib) specimens decreases 0.5, 0.1, and -0.1, the fatigue limit decreases unifomly. The strength of TN is higher than it of NCN in the compare of fillet welding type, but the strength of NCN(Non load-carrying cruciform fillet welded joint) is higher than it of CN(Load-carrying cruciform fillet welded joint), which these specimens have the rib in the both side. We analysis the strains on the weld positions of the TN specimens during the fatigue test for the investigation of crack initiation and crack growth. In the theses results, we could find the fatigue crack initiation point and time.

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Calculations on the Reduction Rate of Ground Level Magnetic Fields due to Varying Configurations of Overhead Transmission Line (가공 송전선 형상변화에 따른 지표면 자계저감율 계산)

  • Min, Suk-Won;Kim, Eung-Sik;Park, Jun-Hyeong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.57 no.11
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    • pp.2027-2034
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    • 2008
  • There are concerns on possible health effects from exposure to electromagnetic fields. One reflection of this concerns is the considerable controversy, delay, and cost increases involved in the construction of power lines and facilities. To cope with such challenges, in this paper we investigated magnetic fields reduction techniques such as general compaction, in' span compaction, cruciform, vertical, 3 way splits phase, and 4way splits phase. As results, we found general compaction and 4 way splits phase could reduce magnetic fields up to 90%, while cruciform, vertical, and 3 way splits phase gave lower reduction rates of 30% because these configurations were similar to a current type of low reactance arrangement. We also knew 1 spacer in span compaction was appropriate in Korea in view of effectiveness and economy.

An Experimental Study on the Fatigue Strength of Rolling Stock Structures (철도차량 구조물의 피로강도에 관한 실험적 연구)

  • Goo Byeong-choon;Kim Jae-Hoon;Oh Chang-rok;Kim Dae-Jin
    • Proceedings of the KSR Conference
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    • 2004.06a
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    • pp.878-882
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    • 2004
  • We investigated the effect of weld details on fatigue behavior of a material, JIS SM 490 A, with yielding strength of about 350 MPa and tensile strength of about 520 MPa. Tensile tests, instrumented indentation tests and fatigue tests were carried out on double V-grooved butt weld plates such as reinforcement removed, as-welded and weld toe ground. In addition plates with transverse fillet welded web, load carrying cruciform fillet welded plates, non-load-carrying cruciform fillet welded plates, longitudinal butt welded plates and welded rectangular life-size box beams were tested. S-N curves for the above specimens were obtained and analyzed.

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A Experimental Study on the Fatigue Strength Evaluation of Load-Carrying Weldments with Lack of Penetration (부분용입된 하중전달 십자형 용접부의 피로강도 평가에 관한 실험적 연구)

  • 박상흡;이용복;남병찬;정진성
    • Proceedings of the KWS Conference
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    • 2000.04a
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    • pp.260-263
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    • 2000
  • In this study, constant amplitude fatigue tests on load-carrying fillet welded specimen carried out, and fatigue strengths were evaluated. Also, an attempt is made to develop a new analytical model with more accuracy to predict the fatigue crack propagation life of fillet welded cruciform joints of SWS 490B steels containing lack of penetration defects. from the result of this study, fatigue crack growth characteristics of load-carrying fillet welded cruciform joints, containing lack of penetration defacts are found to be affected by the weld geometry and the number of weld pass.

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A Comparison Study on Load Distribution Behavior of Steel Box Girder Bridge (강상자형 교량의 하중분배 거동에 대한 비교 연구)

  • 나준호;정광모;김문영
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1999.04a
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    • pp.313-321
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    • 1999
  • To design steel box girder bridge, designers have taken the classical load distribution coefficient methods. Due to the rapidly developing computer technique, steel box girder bridge is simply modeled as grillage method for analyzing the girder, or as fully finite element method for more accurate and detailed analysis. Recently, cruciform space frame method is developed for modeling and analyzing it more simply and easily compared with finite element method. So, this study for the examination of upper methods' characteristics loaded unit moment load and analyzed the distortional deflection with shell element method and cruciform space frame method, and for three span three girder steel box bridge, loading DB-24 loads, analyzed it by upper methods and compared the results.

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