• Title/Summary/Keyword: cross sectional method

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Flow Analysis of Profile Extrusion by a Modified Cross-sectional Numerical Method

  • Seo, Dongjin;Youn, Jae-Ryoun
    • Fibers and Polymers
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    • v.1 no.2
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    • pp.103-110
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    • 2000
  • Flow analysis of profile extrusion is essential for design and production of a profile extrusion die. Velocity, pressure, and temperature distribution in an extrusion die are predicted and compared with the experimental results. A two dimensional numerical method is proposed for three dimensional analysis of the flow field within the profile extrusion die by applying a modified cross-sectional numerical method. Since the cross-sectional shape of the die is varied gradually, it is assumed that the pressure is constant within a cross-sectional plane that is perpendicular to the flow direction. With this assumption, the velocity component in the cross-sectional direction is neglected. The exact cross-sectional shape at any position is calculated based on the geometry of standard cross-sections. The momentum and energy equations are solved with proper boundary conditions at a cross-section and then the same calculation is carried out for the next cross-section using the current calculated values. An L-shaped profile extrusion die is produced and employed for experimental investigation using a commercially available polypropylene. Numerical prediction for the varying cross-sectional shape provides better results than the previous studies and is in good agreement with the experimental results.

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Analysis of X-ray image qualities-accuracy of shape and clearness of image-using X-ray digital tomosynthesis

  • Roh, Young Jun;Kang, Sung Taek;Kim, Hyung Cheol;Kim, Sung-Kwon
    • 제어로봇시스템학회:학술대회논문집
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    • 1997.10a
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    • pp.572-576
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    • 1997
  • X-ray laminography and DT(digital tomosynthesis) that can form a cross-sectional image of 3-D objects promise to be good solutions for inspecting interior defects of industrial products. The major factors of the digital tomosynthesis that influence on the quality of x-ray cross-sectional images are also discussed. The quality of images acquired from the DT system varies according to image synthesizing methods, the number of images used in image synthesizing, and X-ray projection angles. In this paper, a new image synthesizing method named 'log-root method' is proposed to get clear and accurate cross-sectional images, which can reduce both artifact and blurring generated by materials out of focal plane. To evaluate the quality of cross-sectional images, two evaluating criteria: (1) shape accuracy and (2) clearness in the cross-sectional image are defined. Based on this criteria, a series of simulations were performed, and the results show the superiority of the new synthesizing method over the existing ones such as averaging and minimum method.

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Design of the Cross Sectional Shape of Intermediate Die for Shaped Drawing of Spline (스플라인 이형인발을 위한 중간 다이 단면형상 설계)

  • Lee, J.E.;Lee, T.K.;Lee, S.K.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.627-632
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    • 2008
  • The cross sectional shape of intermediate die is one of important parameters to improve dimensional accuracy of final product in shaped drawing process. Until now, it has been designed by the experience or trial and error of the expert. In this study, the cross sectional shape of intermediate die for spline shape is determined by the electric fields analysis and scale factor method. The result of the electric fields analysis and scale factor method have been compared with that of the expert method. The effects of cross sectional shape on the dimensional accuracy were investigated by using FE-simulation. And then the multi-stage shaped drawing experiments were performed to verify the results of FE-simulation. As a result, the cross sectional shape from the electric fields analysis and scale factor method had the good dimensional accuracy. These two methods can be used for the method to obtain the cross sectional shape of intermediate die in shaped drawing process.

Analysis of HTS Current Lead with Variable Area (단면적 변화를 가지는 고온초전도체 전류도입선 해석)

  • 문성수;설승윤
    • Proceedings of the Korea Institute of Applied Superconductivity and Cryogenics Conference
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    • 2000.02a
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    • pp.22-25
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    • 2000
  • To improve the performance of high temperature superconducting current leads, variable cross-sectional area is considered. The cross-sectional area is varied as a function of current density to fix the safety factor along lead length. New integration method is devised to find optimum cross-sectional area distribution. New design of current lead has low heat leak into cryostat and less material than constant cross-sectional area leads. Conduction cooled lead is considered. The developed method is applied to Bi2223 current leads sheathed Ag-Au alloy.

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A Study on Cross Sectional Shape Design of Intermediate Pass in the Multi-Stage Shape Drawing (다단 이형인발공정의 중간패스 단면형상 설계에 관한 연구)

  • Lee, J.E.;Lee, T.K.;Lee, S.K.;Kim, S.M.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.4
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    • pp.283-289
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    • 2009
  • The multi-stage shape drawing is used to obtain long shaped products with high levels of dimensional accuracy and quality. It is important to design the cross sectional shapes of the intermediate passes to meet the required dimensional accuracy of the final product in the multi-stage shape drawing. Until now, the cross sectional shapes of the intermediate passes have been designed by the experiences. It is still remained unsolved problem to design the cross sectional shapes of intermediate pass drawing dies in the multi-pass shape drawing. In this study, a new technique is proposed to design the cross sectional shapes of intermediate passes. The proposed method is applied to a multi-stage shape drawing for a LM-guide which is one of the representative shape drawing products. In order to verify the effectiveness of the proposed method, FE-simulation and experiments have been carried out. The dimensional accuracy of the proposed method is compared with that of the conventional shape drawing process designed by the industrial engineers.

Analysis of Cross-Section Shape Slope of Pillar for Vacuum Glazing according to the Screen Printing Parameters (스크린 인쇄 공정 변수에 따른 진공유리용 필러의 단면형상 기울기 분석)

  • Kim, Jae Kyung;Jeon, Euy Sik
    • Journal of the Semiconductor & Display Technology
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    • v.11 no.4
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    • pp.43-48
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    • 2012
  • The screen printing method is much used in the flat panel display field including the LCD, PDP, FED, organic EL, and etc. for forming the high precision micro-pattern. Also A number of studies of screen printing method has been conducted as the method for the cost down through the improvement of productivity. Because of being the dot printing method of the cylindrical shape not being the line printing method like the existing PDP barrier rib and phosphor, the pillar arrays using the screen printing method is deposited in the hemispherical type not being cylindrical shape in the existing printing process conditions. In this paper, the parameters were set on the screen printing device in order to deposit the cross-sectional shape with the cone or trapezoid shape of the pillar in depositing the pillars used the screen printing device for vacuum glazing. The cross-sectional shape slope of the pillar according to the parameters was measured. And analysis the effect of the screen printing process conditions on the cross-sectional shape slope of pillars based upon the result of being measured. The processing conditions were drawn to minimize the cross-sectional shape slope of pillar.

Analysis of X-ray image Qualities -accuracy of shape and clearness of image using X-ray digital tomosynthesis (디지털 영상 합성에 의한 X선 단층 영상의 형상 정확도와 선명도 분석)

  • Roh, Yeong-Jun;Cho, Hyung-Suck;Kim, Hyeong-Cheol;Kim, Sung-Kwon
    • Journal of Institute of Control, Robotics and Systems
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    • v.5 no.5
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    • pp.558-567
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    • 1999
  • X-ray laminography and DT(digital tomosynthesis) that can form a cross-sectional image of 3-D objects promis to be good solutions for inspecting interior defects of industrial products. DT is a kind of laminography technique and the difference is in the fact that it synthesizes the several projected images by use of the digitized memory and computation. The quality of images acquired from the DT system varies according to image synthesizing methods, the number of images used in image synthesizing, and X-ray projection angles. In this paper, a new image synthesizing method named 'log-root method' is proposed to get clear and accurate cross-sectional images, which can reduce both artifact and blurring generated by materials out of focal plane. To evaluate the quality of cross-sectional images, two evaluating criteria : (1) shape accuracy and (2) clearness of the cross-sectional images are defined. Based on these criteria, a series of simulations are performed, and the results show the superiority of the new synthesizing method over the existing ones such as averaging and minimum methods.

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Optimal Design of Frame Structures with Different Cross-Sectional Shapes (여러 단면형상을 갖는 뼈대구조물의 최적설계)

  • Han, Sang Hoon;Lee, Woong Jong
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.13 no.4
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    • pp.27-37
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    • 1993
  • An efficient method to solve the minimum weight design problem for frame structures subjected to stress and displacement constraints is presented. The different cross-sectional shapes are conside red in order to apply engineering design in which usually required custom fabrication. To increase the efficiency of the optimization process, the structural response quantities(nodal forces, displacements) are linearized with respect to cross-sectional properties or their reciprocal, based on first order Taylor series expansion, while cross-sectional dimensions are considered as design variables. Numerical examples are performed and compared with other methods to demonstrate the efficiency and reliability of approximation method for frame structural optimization with different cross-sectional shapes. It is shown that the number of finite element analysis is greatly reduced and it leads to a highly efficient method of optimization of frame structures.

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Effect of Rolling Speed on the Exit Cross Sectional Shape in Rod Rolling Process

  • Lee, Young-Seog
    • International Journal of Precision Engineering and Manufacturing
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    • v.8 no.1
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    • pp.27-31
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    • 2007
  • A rolling speed dependent spread model is proposed for predicting the exit cross sectional shape in oval-round (or round-oval) pass rod rolling process when the rolling speed is very high. The effect of rolling speed on the exit cross sectional shape is measured by performing a four-pass continuous high speed (${\sim}80m/s$) rod rolling test and is described in terms of the spread correction parameter. The validity of the model is examined by applying it to rod rolling process at POSCO No.3 Rod Mill. The cross sectional shapes of workpiece predicted by the proposed model coupled with the surface profile prediction $method^{6}$ are in good agreement with those obtained experimentally.

Improvement of Cross-section Estimation Method for Flood Stage Analysis in Unmeasured Streams (미계측 하천의 홍수위 해석을 위한 단면 추정 기법 개선)

  • Jun, Sang Min;Hwang, Soon Ho;Song, Jung-Hun;Kim, Si Nae;Choi, Soon-Kun;Kang, Moon Seong
    • Journal of The Korean Society of Agricultural Engineers
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    • v.61 no.4
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    • pp.11-22
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    • 2019
  • The objective of this study was to improve the cross-sectional area and height estimation method using stream width. Stream water levels should be calculated together to simulate inundation of agricultural land. However, cross-sectional survey data of small rural rivers are insufficient. The previous study has developed regression equations between the width and the cross-sectional area and between the width and the height of stream cross-section, but can not be applied to a wide range of stream widths. In this study, cross-sectional survey data of 6 streams (Doowol, Chungmi, Jiseok, Gam, Wonpyeong, and Bokha stream) were collected and divided into upstream, midstream and downstream considering the locations of cross-sections. The regression equations were estimated using the complete data. $R^2$ between the stream width and cross-sectional area was 0.96, and $R^2$ between width and height was 0.81. The regression equations were also estimated using divided data for upstream, midstream and downstream considering the locations of cross-sections. The range of $R^2$ between the stream width and cross-sectional area was 0.86 - 0.91, and the range of $R^2$ between width and height was 0.79 ? 0.92. As a result of estimating the cross-sections of 6 rivers using the regression equations, the regression equations considering the locations of cross-sections showed better performance both in the cross-sectional area and height estimation than the regression equations estimated using the complete data. Hydrologic Engineering Center - River Analysis System (HEC-RAS) was used to simulate the flood stage analysis of the estimated and the measured cross-sections for 50-year, 100-year, and 200-year frequency floods. As a result of flood stage analysis, the regression equations considering the locations of cross-sections also showed better performance than the regression equations estimated using the complete data. Future research would be needed to consider the factors affecting the cross-sectional shape such as river slope and average flow velocity. This study can be useful for inundation simulation of agricultural land adjacent to an unmeasured stream.