• Title/Summary/Keyword: cross section shape

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Shape Optimization of the Cross Section for a Non-circular Spring Wire of Valve Springs for an Automotive Engine (자동차 엔진 밸브 스프링에 사용되는 비원형 스프링 선의 단면 형상 최적화)

  • Kim, Do-Joong;Kim, Young-Kyung
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.2
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    • pp.117-124
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    • 2011
  • Valve springs with non-circular cross-section are widely used in automotive engines. Because of the reduced height, the oval cross-section provides some merits in its install height and stress distribution. This paper introduces a new method to generate optimal shape of the non-circular cross-section. For given width and height, arbitrary shape of the cross-section are described using the Hermite spline curves. Cross-section area and maximum stress level are chosen as performance indices, and nonlinear optimization problems are formulated with inequality constraints. Compared to a production spring wire, cross-section area can be reduced about 2.4 [%] without increasing maximum stress level. In addition, the other approach gives an optimum cross-section which reduces maximum stress level of 2.0 [%] without increasing cross-section area.

Design of Intermediate Die for Spline Drawing (스플라인형상 인발을 위한 중간패스 단면형상 설계)

  • Lee, T.K.;Lee, J.E.;Lee, S.K.;Kim, B.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.337-340
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    • 2008
  • The cross section shape of intermediate die is one of important parameters to obtain dimensional accuracy of final product in shaped drawing process. Until now it has been designed by the experience or trial and error of the expert. In this study, the cross section shape of intermediate die fur spline shape is determined by the electronic field analysis, shape factor method. The result of the electronic field analysis, shape factor method has been compared with that of the present method. The effects of cross section shape on the dimensional accuracy were investigated by using FE analysis. And then the multi-stage shaped drawing experiments were performed to verify the results of FE analysis. As a result, the cross section shape from the electronic field analysis had the good dimensional accuracy. The electronic field analysis can be used for the method to obtain the cross section shape of intermediate die in shaped drawing process.

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Prediction of Drawing Load in the Shape Drawing Process (이형인발공정 하중예측에 관한 연구)

  • Lee, T.K.;Lee, C.J.;Lee, S.K.;Kim, B.M.
    • Transactions of Materials Processing
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    • v.18 no.4
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    • pp.323-328
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    • 2009
  • The prediction of drawing load is very important in the drawing process. However, it is not easy to calculate the drawing load for the shape drawing process through a theoretical model because of a complex arbitrary final cross section shape. The purpose of this study is to predict drawing load in shape drawing process. The cross section of product is divided with small angle as much as similar with fan-shape. The drawing load of each section was calculated by theoretical model of round to round drawing process. And the shape drawing load was determined by summation of drawing load of each section. The effectiveness of the proposed method was verified through the FE analysis and shape drawing experiment. It had a good agreement between proposed method, FE analysis and experiment within about 3% errors.

The gear shape and cross section of sweep at mouth of a bottom trawl (저층 트롤의 그물입구 형상과 소해 단면적)

  • Park, Hae-Hoon;Cho, Bong-Kon;Ko, Gwang-Su;Chang, Ho-Young
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.44 no.2
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    • pp.120-128
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    • 2008
  • Estimation of the gear shape and cross section of sweep at mouth of a bottom trawl net was described and applied to the field experiments obtained with the Scanmar system. The shape of the trawl net from wingend to the beginning of codend was assumed to be part of an elliptic cone of which the cross section was ellipse, and that of the float rope be of form $y_f=a_fx^{bf}$. In case of a bottom trawl with warp 180m long, the radius of ellipse, the cross section of sweep at mouth, the eccentricity of the ellipse, the inclination angle of float rope and the contribution of the side panel to net height were estimated in accordance with towing speed. The horizontal radius of the upper ellipse increased with increasing towing speed, the eccentricity of it became slightly bigger as increasing the towing speed which meant the shape of it being flat. And the inclination angle of the float rope was about between 7 and 12 degrees in case of the above bottom trawl.

A Structural Analysis of the SNF(Spent Nuclear Fuel) Disposal Canister with the SNF Basket Section Shape Change for the Pressurized Water Reactor(PWR) (고준위폐기물다발의 단면형상 변화에 따른 가압경수로(PWR)용 고준위폐기물 처분용기의 구조해석)

  • Kwon, Young-Joo
    • Journal of the Computational Structural Engineering Institute of Korea
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    • v.25 no.1
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    • pp.37-49
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    • 2012
  • A structural model of the SNF(spent nuclear fuel) disposal canister for the PWR(pressurized water reactor) for about 10,000 years long term deposition at a 500m deep granitic bedrock repository has been developed through various structural safety evaluations. The SNF disposal baskets of this canister model have the array type whose four square cross section baskets stand parallel to each other and symmetrically with respect to the center of the canister section. However, whether this developed structural model of the SNF disposal canister is optimal is not determinable yet. Especially, there is still a problem in weight-reduction of the canister. The cross section shape of the SNF basket should be changed to solve this problem. There are two ways in changing the cross section shape of the SNF basket; the one is to rotate the cross section itself and the other is to change the cross section shape as other shape different from the square cross section. The previous study shows that the canister with $30{\sim}35^{\circ}$ rotated basket array is structurally more stable than the canister with un-rotated parallel basket array. However, whether this canister with rotated basket array is optimal is not either determinable as yet, because it is not revealed that the canister with other cross section different from the square cross section is structurally more stable than other canisters. Therefore, the structural analysis of the SNF disposal canister with other cross section shape which is also symmetric with respect to the canister center planes is very necessary. The structural analysis of the canister with various cross section shape basket array in which each basket is arrayed symmetrically with respect to the center planes is carried out in this paper. The structural analysis result shows that the SNF disposal canister with circular cross section shape baskets located symmetrically with respect to the center of the canister section is structurally more stable than the previously developed SNF disposal canister with the parallel basket array.

Effect of the shape of the micro punching on the stacked antennas characteristics (미세 펀칭 형상이 적층형 안테나 특성에 미치는 영향)

  • Hong, J.P.;Han, J.N.;Chung, H.W.;Yoon, S.M.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.71-74
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    • 2007
  • Substitution of the stacked antenna for the normally pressed antenna in the mobile phone was tried for the purpose of decreasing its size. However, reduced size resulted in the difficulties obtaining the targeted characteristics with the bandwidth over 70MHz. The cross-section of the vias in the low temperature co-firing ceramics process was studied to find out effects on the bandwidth characteristics. Circular and rectangular cross-section of the via beneath different types of antenna patterns were simulated. Better bandwidth characteristics were acquired for the larger diameter of the circular section and for the rectangular section as the cross-section area increased. From the viewpoint of the shape of the cross-section, rectangular area showed better characteristics than the circular area with the same longest length in the cross-section.

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Evaluation of Rocking Behavior according to Sectional Shape and Lateral Deformation Prevention Details of Steel Damper (강재댐퍼의 단면형상 및 횡변형방지 상세에 따른 록킹 거동 평가)

  • Lee, Hyun-Ho
    • Journal of Korean Association for Spatial Structures
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    • v.24 no.3
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    • pp.53-60
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    • 2024
  • In this study, the performance evaluation of steel dampers was conducted based on existing research results. The test variables are cross-sectional shape and lateral deformation prevention details. As a result of performance tests according to cross-sectional shape, the circular cross-section was evaluated to be superior than the rectangular cross-section in terms of envelope, stiffness reduction, and energy dissipation capacity. In addition, it was evaluated that the rectangular cross-section where lateral deformation occurs can be restrained by lateral deformation prevention details, thereby improving strength and deformation capacity.

Feature Template-Based Sweeping Shape Reverse Engineering Algorithm using a 3D Point Cloud

  • Kang, Tae Wook;Kim, Ji Eun;Hong, Chang Hee;Hwa, Cho Gun
    • International conference on construction engineering and project management
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    • 2015.10a
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    • pp.680-681
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    • 2015
  • This study develops an algorithm that automatically performs reverse engineering on three-dimensional (3D) sweeping shapes using a user's pre-defined feature templates and 3D point cloud data (PCD) of sweeping shapes. Existing methods extract 3D sweeping shapes by extracting points on a PCD cross section together with the center point in order to perform curve fitting and connect the center points. However, a drawback of existing methods is the difficulty of creating a 3D sweeping shape in which the user's preferred feature center points and parameters are applied. This study extracts shape features from cross-sectional points extracted automatically from the PCD and compared with pre-defined feature templates for similarities, thereby acquiring the most similar template cross-section. Fitting the most similar template cross-section to sweeping shape modeling makes the reverse engineering process automatic.

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Optimal Shape Design of Legs and Stretcher Parts of Chair (의자 다리와 스트레쳐를 중심으로 한 형상 최적화 설계)

  • Lee, Young-Min;Jeong, Hoon
    • Proceeding of EDISON Challenge
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    • 2016.03a
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    • pp.256-261
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    • 2016
  • In this paper, Shape optimal design for a chair with 4 legs and 2 stretchers consisting of stainless steel was conducted. The shape was transformed by identifying stress and deformation for the part of leg and stretcher. In addition, load condition and mesh was designed using Hypermesh. The stress analysis was carried out using CSD_Elast that is one of EDISON program. In seat test, Maximum equivalent stress was showed at the contact part between seat and legs. As a result, a leg cross-section with rectangular and arch was designed. And optimal height of stretcher was found to reduce a deformation. Also, maximum deformation was reduced by designing a stretcher with ellipse cross-section. So, Optimal chair having 4 legs with rectangular cross section and 2 stretchers with ellipse cross section was shown to satisfy the safety ratio.

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Design Optimization for vehicle Pillar Section Shape Using Simple Finite Element Model (단순유한요소모델을 이용한 차체필라 형상최적설계)

  • 이상범
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.9 no.6
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    • pp.133-139
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    • 2000
  • Vibrational characteristics of the vehicle structure are mainly influenced by the shape of the pillar cross section. In this paper a vehicle structural optimization technique has been developed to investigate a lightweight vehicle structure subject to constraints on natural frequencies in a simple beam-and-shell model. In this technique, the optimization procedures involve two stages. In the first stage, the section procedures involve tow stages. In the first stage, the section properties of beam elements of the vehicle structure has been optimized to have minimum weight while satisfying the constraints of natural frequencies. And, in the second stage, the shape of the cross section of the elements of the structure has been determined.

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