• Title/Summary/Keyword: creep rupture

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Improvement of long-time creep life prediction of steam turbine rotor steel (증기 터빈축 강재의 장시간 크리프 수명 예측법 개선)

  • 오세규;정순억;전태언
    • Journal of Ocean Engineering and Technology
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    • v.10 no.1
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    • pp.47-52
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    • 1996
  • This paper deals with a study on improvement of long-time creep life prediction of steam turbine rotor steels by using initial strain method as a new approach at high temperatures of 500 to 70$0^{\circ}C$ . The main result shows that the inital strain method could be reliably utilized to predict and evaluate the long-time creep life as creep rupture strength and that the predicting equation for long-time creep life under a certain creep stress at a certain high temperature could be empirically derived out from each initial instantaneous strain measured.

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Accelerated Tensile Creep Test Method of Geosynthetics for Soil Reinforcement (보강용 지오신세틱스의 가속 인장 크리프 시험방법)

  • Koo, Hyun-Jin;Cho, Hang-Won
    • Proceedings of the Korean Geotechical Society Conference
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    • 2008.10a
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    • pp.196-203
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    • 2008
  • Durability of geosynthetics for soil reinforcement is accounted for creep and creep rupture, installation damage and weathering, chemical and biological degradation. Among these, the long-term creep properties have been considered as the most important factors which are directly related to the failure of geosynthetic-reinforced soil(GRS). However, the creep test methods and strain limits are too various to compare the test results with each other. The most widely used test methods are conventional creep test, time-temperature superposition and stepped isothermal method as accelerated creep tests. Recently developed design guidelines recommend that creep-rupture curve be used to determine the creep reduction factor($RF_{CR}$) which is a conservative approach. In this study, the different creep test methods were compared and the creep reduction factors were estimated at different creep strain limits of 10% of total creep strain and creep rupture. In order to minimize the impact of creep strain to the GRS structures, the various creep reduction factors using different creep test methods should be investigated and then the most appropriated one should be selected for incorporating into the design.

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Prediction of Creep Deformation and Short Time Rupture Life of AZ31 Magnesium Alloy below 0.5Tm (0.5Tm 이하에서의 AZ31 마그네슘합금의 크리이프 변형과 단시간 파단수명예측)

  • Kang, D.M.;An, J.O.;Jeon, S.H.;Koo, Y.;Sim, S.B.
    • Transactions of Materials Processing
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    • v.17 no.8
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    • pp.558-563
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    • 2008
  • The initial strain, the applied stress exponent, the activation energy, and rupture time in AZ31 magnesium alloy have been measured in order to predict the deformation mechanism and rupture life of creep over the temperature range of 423-443K. Creep tests were carried out under constant applied stress and temperature, and the lever type tester and automatic temperature controller was used for it, respectively. The experimental results showed that the applied stress exponent was about 9.74, and the activation energy for creep, 113.6KJ/mol was less than that of the self diffusion of Mg alloy including aluminum. From the results, the mechanism for creep deformation seems to be controlled by cross slip at the temperature range of 423-443K. Also the higher the applied stress and temperature, the higher the initial strain. And the rupture time for creep decreased as quadratic function with increasing the initial strain in double logarithmic axis.

Creep and Rupture Life of Al 7075 alloy under step-wise temperature cycling (온도 변동하의 A1 7075 합금의 크리이프 및 파단수명)

  • Kim, Chang-Gun;Kang, Dae-Min;Gu, Yang;Park, Kyung-Dong;Baek, Nam-Ju
    • Journal of the Korean Society of Safety
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    • v.4 no.1
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    • pp.25-39
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    • 1989
  • Cyclic temperature creep tests were carried out an AS 7075 alloy specimens were subjected to a constant load and stepwise temperature cycles in which temperature was fluctuated between 30$0^{\circ}C$ and 25$0^{\circ}C$ with three different cycle ratios. The highest frequency of cycling was 1 cycle per 10 hr and the lowest one was 1 cycle per 12 hr. From the creep experimental results with the above conditions the creep strain under cyclic temperature can be predicted easily by introd ucing the equivalent steady temperature because defined by Eq.(16), but the rupture life is 1.1 time than those of constant temperature because of effect of temperature history at tertiary creep range. Besides thlis result, the results of the creep test under cyclic temperature conditions are respectively compayiea with calculated rupture lives using the life fraction law and Eq.(18). The agreement between the obseried rupture times and calculated ones is fairly good. So creep rupture lives can be respectively predicted using life fraction law and Eq.(18).

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Creep Behaviours of Inconel 690 Alloy (인코넬 690 합금의 크리프거동)

  • 황경충;윤종호;최재하;김성청
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.11 no.4
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    • pp.54-61
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    • 2002
  • Inconel 690 alloy has widely been used in power plant and high temperature facilities because it has high thermal resistance and toughness. But we have little design data about the creep behaviors of the alloy. Therefore, in this study, an apparatus has been designed and built for conducting creep tests under constant load conditions. A series of creep tests on Inconel 690 alloy have been performed to get the basic design data and life prediction of inconel products and we have gotten the following results. First, the stress exponents decrease as the test temperatures increase. Secondly, the creep activation energy gradually decreases as the stresses become bigger. thirdly, the constant of Larson-Miller Parameters on this alloy is estimated about 10. And last the fractographs at the creep rupture show both the ductile and the brittle fracture according to the creep conditions.

Creep Behaviours of Glasses Rim Material Alloy (안경테소재 합금(Ti-6AI-4V)의 크리프 특성)

  • 황경충;윤종호
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.10a
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    • pp.248-253
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    • 2003
  • Titanium alloy has widely been used as glasses rim material because it has high specific strength and also is light, harmless to men. But, we have little design data about the creep behaviors of the alloy. Therefore, in this study, an apparatus has been designed and built for conducting creep tests under constant load conditions. A series of creep tests on them have been performed to get the basic design data and life prediction of titanium products and we have gotten the following results. First, the stress exponents decrease as the test temperatures increase. Secondly, the creep activation energy gradually decreases as the stresses become bigger. Thirdly, the constant of Larson-Miller parameters on this alloy is estimated about 13. And last, the fractographs at the creep rupture show both the ductile and the brittle fracture according to the creep conditions.

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Development of Small-Specimen Creep Tester for Life Assessment of High Temperature Components of Power Plant (발전소 고온부의 수명 평가를 위한 소형 시편용 크리프 시험기의 개발)

  • Kim, Hyo-Jin;Jeong, Yong-Geun;Park, Jong-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.10 s.181
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    • pp.2597-2602
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    • 2000
  • The most effective means of evaluating remaining life is through the creep testing of samples removed from the component. But sampling of large specimen from in-service component is actually impossible. So, sampling device and small-specimen creep tester have been applied. Sampling device has been devised to extract mechanically small samples by hemispherical, diamond -coated cutter from the surface of turbine rotor bores and thick-walled pipes without subsequent weld repairs requiring post weld heat treatment. A method of manufacturing small creep specimen, 2min gage diameter and 10min gage length, using electron beam welding to attach grip section, has been proven. Small-specimen creep tester has been designed to control atmosphere to prevent stress increment by oxidation during experiment. To determine whether the small specimens successfully reproduce the behavior of large specimens, creep rupture tests for small and large specimens have been performed at identical conditions. Creep rupture times based on small specimens have closely agreed within 5% error compared with that of large specimen. The errors in rupture time have decreased at longer test period. This comparison validates the procedure for fabricating and testing on small specimen. This technique offers potential as an efficient method for remaining life assessment by direct sampling from in -service high temperature components.

Physical Properties Analysis of the High-Tech Fibers for Fishing Gear Materials - 2 . Creep Characteristics and Elastic Recovery of the High-tech Fibers - (어구재료용 신소재섬유의 물성분석 - 2 . 신소재섬유의 크리프특성 및 탄성회복도 -)

  • Kim, Tae-Ho;Ko, Kwan-Soh
    • Journal of the Korean Society of Fisheries and Ocean Technology
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    • v.29 no.3
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    • pp.191-199
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    • 1993
  • In order to analysis creep characteristics and elastic recovery of the high-tech fibers for fishing gear materials, creep and elasticity tests were carried out on netting twines made of nylon, kevlar 29 and techmilon respectively. After creep tests, the rupture surface of raw materials was observed by scanning electron microscope(SEM). The results obtained are as follows: 1. Netting twines were arranged in order of creep rupture time as follow: techmilon, kevlar 29, nylon. The creep progressive pace was the fastest in techmilon. 2. In order of the creep elongating, netting twines were arranged as follows: nylon, techmilon, kevlar 29. 3. The rupture time T sub(r) decreased almost linearly with the increase of applied load L on the log-log scaled graph. The empirical equations computed for kevlar 29 and techmilon are as follows: T sub(r kevlar 29)=1.9512$\times$1037L super(-15.773). T sub(r techmilon)=2.7146$\times$1016L super(-6.831). 4. It was observed by SEM that creep was progressed in all netting twines. The difference of rupture morphology was recognized clearly in tensile and creep tests. 5. In order of the elastic recovery, netting twines were arranged as follows: techmilon, kevlar 29, nylon.

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Modified 𝜃 projection model-based constant-stress creep curve for alloy 690 steam generator tube material

  • Moon, Seongin;Kim, Jong-Min;Kwon, Joon-Yeop;Lee, Bong-Sang;Choi, Kwon-Jae;Kim, Min-Chul;Han, Sangbae
    • Nuclear Engineering and Technology
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    • v.54 no.3
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    • pp.917-925
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    • 2022
  • Steam generator (SG) tubes in a nuclear power plant can undergo rapid changes in pressure and temperature during an accident; thus, an accurate model to predict short-term creep damage is essential. The theta (𝜃) projection method has been widely used for modeling creep-strain behavior under constant stress. However, many creep test data are obtained under constant load, so creep rupture behavior under a constant load cannot be accurately simulated due to the different stress conditions. This paper proposes a novel methodology to obtain the creep curve under constant stress using a modified 𝜃 projection method that considers the increase in true stress during creep deformation in a constant-load creep test. The methodology is validated using finite element analysis, and the limitations of the methodology are also discussed. The paper also proposes a creep-strain model for alloy 690 as an SG material and a novel creep hardening rule we call the damage-fraction hardening rule. The creep hardening rule is applied to evaluate the creep rupture behavior of SG tubes. The results of this study show its great potential to evaluate the rupture behavior of an SG tube governed by creep deformation.

Thermal aging of Gr. 91 steel in supercritical thermal plant and its effect on structural integrity at elevated temperature

  • Min-Gu Won;Si-Hwa Jeong;Nam-Su Huh;Woo-Gon Kim;Hyeong-Yeon Lee
    • Nuclear Engineering and Technology
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    • v.56 no.1
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    • pp.1-8
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    • 2024
  • In this study, the influence of thermal aging on structural integrity is investigated for Gr. 91 steel. A commercial grade Gr. 91 steel is used for the virgin material, and service-exposed Gr. 91 steel is sampled from a steam pipe of a super critical plant. Time versus creep strain curves are obtained through creep tests with various stress levels at 600 ℃ for the virgin and service-exposed Gr. 91 steels, respectively. Based on the creep test results, the improved Omega model is characterized for describing the total creep strain curve for both Gr. 91 steels. The proposed parameters for creep deformation model are used for predicting the steady-state creep strain rate, creep rupture curve, and stress relaxation. Creep-fatigue damage is evaluated for the intermediate heat exchanger (IHX) in a large-scale sodium test facility of STELLA-2 by using creep deformation model with proposed creep parameters and creep rupture curve for both Gr. 91 steels. Based on the comparison results of creep fatigue damage for the virgin and service-exposed Gr. 91 steels, the thermal aging effect has been shown to be significant.