• Title/Summary/Keyword: crankshaft-journal bearing

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Analysis of the Dynamic Behavior and Lubrication Characteristics of a Small Reciprocating Compressor (소형 왕복동 압축기의 동적 거동 및 윤활특성 해석)

  • Kim, Tae-Jong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.7
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    • pp.1138-1145
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    • 2003
  • In this paper, a study on the dynamic behavior and lubrication characteristics of a reciprocating compression mechanism used in small refrigeration compressor is performed. In the problem formulation of the compressor dynamics, the viscous frictional force between piston and cylinder wall is considered in order to determine the coupled dynamic behaviors of piston and crankshaft. The solutions of the equations of motion of the reciprocating mechanism along with the time dependent Reynolds equations for the lubricating film between piston and cylinder wall and oil films of the journal bearings are obtained simultaneously. The hydrodynamic forces of journal bearings are calculated using finite bearing model and Gumbel boundary condition. And, a Newton-Raphson procedure was employed in solving the nonlinear equations of piston and crankshaft. The results explored the effects of design parameters on the stability and lubrication characteristics of the compression mechanism.

A Study on the Journal Orbit in the Bearing of Engine Crankshaft (엔진 크랭크축의 베어링내에서 저어널의 운동궤적에 관한 연구)

  • 한동철;송기선
    • Tribology and Lubricants
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    • v.2 no.1
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    • pp.69-77
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    • 1986
  • The motion of journal in a bearing is considered separately as rotation and translation, and then the equations of motion are derived. The bearing load capacities for these motions are calculated from the lubrication theory. The numeric integration of the equations of motion gives various journal orbit depending on force cycles and bearing parameters.

Dynamic Analysis of a Reciprocating Compression Mechanism Considering Hydrodynamic Forces

  • Kim, Tae-Jong
    • Journal of Mechanical Science and Technology
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    • v.17 no.6
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    • pp.844-853
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    • 2003
  • In this paper, a dynamic analysis of the reciprocating compression mechanism of a small refrigeration compressor is performed. In the problem formulation of the mechanism dynamics, the viscous frictional force between the piston and the cylinder wall is considered in order to determine the coupled dynamic behaviors of the piston and the crankshaft. Simultaneous solutions are obtained for the equations of motion of the reciprocating mechanism and the time-dependent Reynolds equations for the lubricating film between the piston and the cylinder wall and for the oil films on the journal bearings. The hydrodynamic forces of the journal bearings are calculated by using a finite bearing model along with the Gumbel boundary condition. A Newton-Raphson procedure is employed in solving the nonlinear equations for the piston and crankshaft. The developed computer program can be used to calculate the complete trajectories of the piston and the crankshaft as functions of the crank angle under compressor-running conditions. The results explored the effects of the radial clearance of the piston, oil viscosity, and mass and mass moment of inertia of the piston and connecting rod on the stability of the compression mechanism.

A Study on the Strength Analysis of Crankshaft for 4 Stroke Marine Diesel Engine (선박용 4행정 디젤엔진의 크랭크축 강도해석에 관한 연구)

  • Gang, Dae-Seon;Lee, Don-Chul;Kim, Tae-Eon;Park, Jeong-Dae
    • Journal of Korea Ship Safrty Technology Authority
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    • s.21
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    • pp.4-14
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    • 2006
  • Marine diesel engine production and refinements sought a continuous increase on mean effective pressure and thermal efficiency. These results in increased maximum combustion pressure within the cylinder and vibratory torque in crankshaft. As such, crankshaft should be designed and compacted within its fatigue strength. In this paper, the 8H25/33P(3,155ps 900rpm) engine for ship propulsion was selected as a case study, and the strength analysis of its crankshaft is carried out by: simplified method recommended by IACS M53 and a detailed method with the crankshaft assumed as a continuous beam and bearing supported in its flexibility. The results of these two methods are compared with each other.

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A Study on FEM of the Bearing Girder in the Large Vessel Engine Structure (선박 엔진 베어링 거더의 유한요소해석에 관한 연구)

  • Park, Young-Joon;Shim, Mun-Bo;Kim, Hyun-Jun;Suh, Myung-Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.12
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    • pp.1877-1885
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    • 2004
  • The purpose of this study is to show pressure distribution of the bearing girder in large vessel engine and to consider finite elements analysis using the pressure distribution. Various kinds of the exciting forces act on a bearing girder. And at the same time, it is necessary to consider the contact between a crankshaft and a bearing girder because a bearing girder supports a crankshaft. However it is to need the computer resource with much time if we apply the contact element to a complex solid model and perform a repeated analysis. Thus we have accomplished a contact analysis in the simplistic finite element model of the bearing girder. After that we take a pressure distribution, and apply this to actual finite element model and accomplish finite element analysis. The result of stresses and strains has been produced using superposition method. The concept of superposition method is to find the resultant deflection of several loads acting on a member as the sum of contributions of individual loads. The results were compared with measured results and were verified to be accurate. Resulting analyzed strain favorably coincides with measured strain. The experiment result justifies this paper method.

Analysis of the Dynamic Behavior and Characteristics of the CNG Compressor Considering Bearing Characteristics (베어링 특성을 고려한 CNG 압축기의 동적 거동 및 동특성 해석)

  • Kim, Tae-Jong
    • Tribology and Lubricants
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    • v.22 no.6
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    • pp.342-349
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    • 2006
  • In this study, a dynamic behavior of rotor-bearing system used in CNG compressor has been investigated using the combined methodologies of finite elements and transfer matrices. The finite element is formulated including the field element for a shaft section and the point element for roller bearings. The Houbolt method is used to consider the time march for the integration of the system equations. The transient whirl response of rotating shaft supported on roller bearings is obtained, considering compression forces and unbalance forces at eccentric crank-pin part. And, the steady state displacements of the rotor are compared with a variation in stiffness coefficient of roller bearings. Results show that the loci of crankshaft considering unbalance forces and external compression forces are more severe in whirl motion than with only unbalance forces.

Dynamic Behaviour of a Radial Compliant Crank Mechanism Used in Scroll Compressor (스크롤 압축기에 적용된 가변반경 크랭크 기구의 동적 거동에 관한 연구)

  • 김태종;한동철
    • Tribology and Lubricants
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    • v.12 no.2
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    • pp.8-19
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    • 1996
  • Scroll compressor using a slide bushing type radial compliant crank mechanism is modelled, and it's dynamic behaviour characteristics are analyzed. Sealing forces generated in the flank surfaces of the orbiting scroll depending on the distance, e, from slide bushing center to crank pin center are calculated. From the stable condition of orbiting scroll for the moment equilibrium in tangential direction, the range of e is determined as 0$r_o$. Transient response of a crankshaft supported by two journal bearings is investigated, considering applied load, moment, and unbalance force by eccentric mass. As a result, conical whirl mode with circular orbits are obtained. The characteristics of journal orbits and frictional losses are calculated with a variation of viscosity and bearing clearance.

A Study on te Dynamic Behavior of a Scroll Compressor Considering Tangential Leakage (접선방향의 누설을 고려한 스크롤 압축기의 동적 거동에 관한 연구)

  • 김태종;한동철
    • Tribology and Lubricants
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    • v.12 no.2
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    • pp.20-31
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    • 1996
  • Pressures in compression pockets consists of two identical spiral scrolls are influenced by gas flow resistance in discharge process and leakages in radial and tangential directions between two scroll wraps. In this paper, considering geometrical characteristics of these members, flow resistance and refrigerant gas leakage losses, pressure variations in compression pockets are calculated. For a scroll compressor model with fixed crank mechanism, acting load on crankshaft is analyzed. And, for a vertical type crankshaft-journal bearing system used in scroll compressor, nonlinear transient response is calculated including nonlinear fluid film reaction forces of journal bearings.

Analysis of Journal Locus in a Connecting Rod Bearing (엔진 연결봉 베어링의 운동 궤적 해석)

  • 조명래;정진영;한동철
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 1997.04a
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    • pp.183-189
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    • 1997
  • This paper presents the motion of dynamically loaded journal in the connecting rod bearing of reciprocating internal combustion engine. Journal motions in engine bearings have been composed of two components, which was rotational and translational motion. Early study of journal locus in engine bearing had been performed on each motion. This paper has been considered two motions simultaneously. Reynolds equation including the squeeze effect has been analyzed using the ADI method, and real engine bearing and crankshaft system has been considered to calculate the cyclic external force. The equations of journal motion have been derived and then the numerical integration of these equations performed by 4th order Runge-Kutta method. This paper gives various journal orbits in connecting rod bearing depending on cyclic external forces, rotating speeds, and bearing parameters.

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Analysis of Journal Locus in a Connecting Rod Bearing (엔진 연결봉 베어링의 운동 궤적 해석)

  • 조명래;정진영;한동철
    • Transactions of the Korean Society of Automotive Engineers
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    • v.6 no.4
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    • pp.17-23
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    • 1998
  • This paper presents the motion of dynamically loaded journal in the connecting rod bearing of reciprocation internal combustion engine. Journal motions in engine bearings have been composed of two components, which was rotational and translational motion. Early study of journal locus in engine bearing had been performed on each motion. This paper has been considered two motions simultaneously. Reynolds equation including the squeeze effect has been analyzed using the ADI method, and real engine bearing and crankshaft system has been considered to calculate the cyclic external force. The equations are performed by 4th order Runge-Kutta method. This paper gives various journal orbits in connecting rod bearing depending on cyclic external forces, rotation speeds, and bearing parameters.

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