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A Study on the Optimal Design of a R-S-S-R Three Dimensional Mechanism (3次元 R-S-S-R 機構의 最適設計 에 관한 硏究)

  • 김호룡;김경률
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.9 no.4
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    • pp.528-538
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    • 1985
  • A R-S-S-R three dimensional mechanism is designed for crank-rocker type through the optimization technique. The nonlinear kinematic equation of the mechanism is formulated by adopting the concept of structural error and precision points. Taking this equation as an objective function, the required mechanism is optimally synthesized by the Fletcher-Davidon-Powell's method of optimization techniques. The structural errors due to the various positions of precision points are compared, and the results from the use of two penalty functions suggested respectively by Fiacco-McCormick and by Powell are also compared on their effectiveness. The mobility of the optimally designed mechanism is checked for the possibility of its motion, and when a mechanism is optimally designed, it is strongly suggested that the mobility must be checked on the designed mechanism.

Strength Evaluation for Crankshaft and its Oil Hole of Medium Speed Diesel Engine (중형 디젤 엔진 크랭크축 및 오일 홀에 대한 강도평가)

  • An, Sung-Chan;Son, Jong-Ho;Kim, Byung-Joo;Kim, Jong-Suk
    • Proceedings of the KSME Conference
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    • 2003.11a
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    • pp.1121-1126
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    • 2003
  • Strength evaluation was carried out for the fillet and oil hole of crankshaft of medium speed diesel HiMSEN engine to verify initial concept design. Alternating torque obtained from torsional vibration analysis and radial force due to firing pressure were applied. It was assumed that the maximum alternating torque and radial force occur simultaneously. Weak points in view of fatigue are proceeding fillet and crank pin fillet area and the minimum normalized fatigue safety factor is 1.17 at crank pin fillet. The fatigue strength of the oil hole was evaluated to verify the effect of the surface roughness of the oil hole. As results, the specific level of the inner surface roughness and the polishing depth of the oil hole for sufficient fatigue strength was suggested. The maximum stress value and stress distribution at the inner surface of the oil hole can be easily estimated at initial design stage by the newly developed method.

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Improving the Reliability of a Reciprocating Compressor for Applications in a Refrigerator

  • Woo, Seong-Woo;Chu, Yong-Ho;Ahn, Haeng-Keun
    • Korean Journal of Materials Research
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    • v.17 no.11
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    • pp.580-586
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    • 2007
  • To enhance the reliability of a newly designed reciprocating compressor applied in a domestic compressor, accelerated life tests were developed using new definitions of the sample size and the $B_1$ life index. In $1^{st}$ accelerated life testing, the compressor was locked due to the fracture of the suction reed valve. The failure modes and mechanisms of the suction reed valve in the accelerated tests were found to be similar to that of the failed product in the field. The root cause of the failure was the overlap between the suction reed valve and the valve plate in the suction port. The missing parameters in the design phase were modified by expanding the trespan size, introducing tumbling process, changing the material and thickness for the valve, introducing a ball peening and brushing process for the valve plate. In $2^{nd}$ accelerated life testing, the compressor was locked due to the interference between the crank shaft and thrust washer. The corrective plan was to heat treat the crank shaft. The $B_1$ life of the compressor improved from 1.5 to 12.9 years.

An Analysis of Groundwater Flow in the Multi-aquifer System (다층-대수층 시스템의 지하수 해석)

  • 김민환;전일권;정재성
    • Journal of Soil and Groundwater Environment
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    • v.7 no.4
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    • pp.10-16
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    • 2002
  • The multi-aquifer system separated by semipervious leaky beds was analyzed. The finite difference scheme of the Crank-Nicolson method is applied to obtain the solution for this system. The solution of this scheme was compared with the analytical solution for two-layer aquifer systems with one-dimensional steady state. The results showed a good agreement between analytical and numerical solution for two-layer aquifer systems. So, the numerical scheme can be extended to multi-aquifer system. When the pumping is tried for single or multi aquifer, the computation of the groundwater heads was possible for each aquifer in the multi-aquifer with two-dimensional system. So, it might be helpful for the effective groundwater management.

Numerical Modeling of One-Dimensional Longitudinal Dispersion Equation using Eulerian-Lagrangian Method (Eulerian-Lagrangian 방법을 이용한 1차원 종확산방정식의 수치모형)

  • 서일원;김대근
    • Water for future
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    • v.27 no.2
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    • pp.155-166
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    • 1994
  • Various Eulerian-Lagrangian numerical models for the one-dimensional longitudinal dispersion equation are studied comparatively. In the model studied, the transport equation is decoupled into two component parts by the operator-splitting approach ; one part governing adveciton and the other dispersion. The advection equation has been solved using the method of characteristics following fluid particles along the characteristic line and the results are interpolated onto an Eulerian grid on which the dispersion equation is solved by Crank-Nicholson type finite difference method. In solving the advection equation, various interpolation schemes are tested. Among those, Hermite interpolation polynomials are superior to Lagrange interpolation polynomials in reducing dissipation and dispersion errors in the simulation.

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Dynamic Behavior Analysis of Reciprocating Compressor Pistons (왕복동형 압축기 피스톤의 동적 거동 해석)

  • 김태종
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.12 no.9
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    • pp.717-724
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    • 2002
  • In this study, a numerical analysis for the piston secondary dynamics of small refrigeration reciprocating compressors is performed. In general, the length of cylinder in this class of compressors is shortened to diminish the frictional losses of the piston-cylinder system. So, the contacting length between piston and cylinder wall is in variable with the rotating crank angle around the BDC of the reciprocating piston. In the problem formulation of the piston dynamics, the change in bearing length of the piston and all corresponding forces and moments are considered in order to determine the piston trajectory, velocity and acceleration at each step. A Newton-Raphson procedure was employed in solving the secondary dynamic equations of the piston. The developed computer program can be used to calculate the entire piston trajectory and the hydrodynamic force and moment as functions of crank angle under compressor running conditions. The results explored the effects of the radial clearance, lubricant viscosity, length of the cylinder wall, and pin location on the stability of the piston.

COMPARISON OF DIFFERENT NUMERICAL SCHEMES FOR THE CAHN-HILLIARD EQUATION

  • Lee, Seunggyu;Lee, Chaeyoung;Lee, Hyun Geun;Kim, Junseok
    • Journal of the Korean Society for Industrial and Applied Mathematics
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    • v.17 no.3
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    • pp.197-207
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    • 2013
  • The Cahn-Hilliard equation was proposed as a phenomenological model for describing the process of phase separation of a binary alloy. The equation has been applied to many physical applications such as amorphological instability caused by elastic non-equilibrium, image inpainting, two- and three-phase fluid flow, phase separation, flow visualization and the formation of the quantum dots. To solve the Cahn-Hillard equation, many numerical methods have been proposed such as the explicit Euler's, the implicit Euler's, the Crank-Nicolson, the semi-implicit Euler's, the linearly stabilized splitting and the non-linearly stabilized splitting schemes. In this paper, we investigate each scheme in finite-difference schemes by comparing their performances, especially stability and efficiency. Except the explicit Euler's method, we use the fast solver which is called a multigrid method. Our numerical investigation shows that the linearly stabilized stabilized splitting scheme is not unconditionally gradient stable in time unlike the known result. And the Crank-Nicolson scheme is accurate but unstable in time, whereas the non-linearly stabilized splitting scheme has advantage over other schemes on the time step restriction.

A Study on the Development of an Electronic Control Unit for a Gasoline Engine using Microcomputer (마이크로컴퓨터를 이용한 가솔린 기관용 전자제어장치의 개발에 관한 연구)

  • Kim, T.H.;Cho, J.H.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.3 no.6
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    • pp.224-237
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    • 1995
  • An ECU(Electronic Control Unit) with 16 bit microcomputer has been developed. This system includes hardware and software for more precise control on fuel injection, ignition timing, and idle speed. This control system employs an air flow sensor of the hot wire type, a direct ignition system, an idle speed control system using a solenoid valve, and a crank angle sensor. Especially, the crank angle sensor provides two separate signals: One is the position signal(POS) which indicates 180 degree pulses per revolution, and the other is the reference signla(REF) that represents each cylinder individually. The conventional engine control system requires at least two engine revolutions in order to identify the cylinder number. However, the developed engine control system can recognize the cylinder number within a quarter of an engine revolution. Therfore, the developed engine control system has been able to control fuel injection and ignition timing more quickly and accurately, Furthermore, the number of misfire reduces during the cold start.

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Analysis of Cylinder Compression Pressure & Valve Timing by Motoring Current & Crank Signal during Cranking (모터링시 전류 파형과 크랭크각 센서를 이용한 기관의 압축압력 및 밸브 타이밍 분석)

  • Kim, In-Tae;Park, Kyoung-Suk;Shim, Beom-Joo
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.5
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    • pp.45-50
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    • 2011
  • Compression pressure of individual cylinder and valve timing have big influence on combustion pressure, indicated mean effective pressure (IMEP), emission, vibration, combustion noise and many other combustion parameters. Conventional method, however, to check compression pressure uniformity is done by mechanical pressure gage and valve timing is checked manually. This conventional method causes inaccuracy of cylinder pressure measurement because of different cranking speed results from battery status and temperature. Also to check valve timing, related FEAD parts should be disassembled and timing mark should be checked. This study describes and suggests new methodology to measure compression pressure by analysis of start motor current and to check valve timing by cylinder pressure with high accuracy. Results, it is found that detection of bulky as well as small leaky cylinder is possible by cranking motor current analysis and wrong valve timing can be detected by cylinder pressure analysis and cam and crank sensor signal.

Characterization of the effect of joint clearance on the energy loss of flexible multibody systems with variable kinematic structure

  • Ebrahimi, Saeed;Salahshoor, Esmaeil;Moradi, Shapour
    • Structural Engineering and Mechanics
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    • v.63 no.5
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    • pp.691-702
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    • 2017
  • Clearances are essential for the assemblage of mechanisms to allow the relative motion between the joined bodies. This clearance exists due to machining tolerances, wear, material deformations, and imperfections, and it can worsen the mechanism performance when the precision and smoothly-working are intended. Energy is a subject which is less paid attention in the area of clearance. The effect of the clearance on the energy of a flexible slider-crank mechanism is investigated in this paper. A clearance exists in the joint between the slider and the coupler. The contact force model is based on the Lankarani and Nikravesh model and the friction force is calculated using the modified Coulomb's friction law. The hysteresis damping which has been included in the contact force model dissipates energy in clearance joints. The other source for the energy loss is the friction between the journal and the bearing. Initial configuration and crank angular velocity are changed to see their effects on the energy of the system. Energy diagrams are plotted for different coefficients of friction to see its influence. Finally, considering the coupler as a flexible body, the effect of flexibility on the energy of the system is investigated.