• Title/Summary/Keyword: crane equipment

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Mobile Crane Ground-Fixing System (이동식 크레인의 접지설계 시스템)

  • Ho, Jong-Kwan;Seo, Jong-Min;Kim, Sun-Kuk
    • KIEAE Journal
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    • v.7 no.6
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    • pp.83-90
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    • 2007
  • A mobile crane has been more frequently used to deal with the increased capital-intensive projects in line with the economic growth, but the operation is still heavily dependent on personal experience in the past, resulting in severe overturn accidents that cause the loss of lives and damage to the properties. A crane shall be installed in a systematic manner that proved to be safe in engineering aspect, and should the installation and operation be blindly dependent on experience alone, it would apparently cause a great risk. Particularly the mobile crane, among others, frequently causes a severe overturn accident due to poor ground-fixing device. The study therefore focused on fixing system of mobile crane and the outcome is highly expected to make a great commitment to selecting the optimal type of crane for the project as well as to securing the safety during construction.

Modelling and Accurate Tracking Controller Design of A Transfer Crane (트랜스퍼 크레인의 모델링 및 고정도 주행제어기 설계에 관한 연구)

  • Kim, Young-Bok;Suh, Jin-Ho;Lee, Kwon-Soon
    • Journal of Ocean Engineering and Technology
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    • v.20 no.6 s.73
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    • pp.114-122
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    • 2006
  • The most important thing in the container terminal is to handle the cargo effectively in a limited time. To achieve this objective, many strategies have been introduced and applied. If we consider the automated container terminal, it is necessary that the cargo handling equipment is equipped with more intelligent control systems. From the middle of the 1990s, an automated rail-mounted gantry crane (RMGC) and rubber-tired gantry crane (RTG) have been developed and widely used to handle containers in the yards. Recently, in these cranes, equipment like CCD cameras and sensors have been mounted to cope with the automated terminal environment. In this paper, we try to support the development of more intelligent automated cranes that make the cargo handling be performed effectively in the yards. For this plant, we ought to consider modeling, tracking control, anti-sway system design, skew motion suppressionand complicated motion control and suppressing problems. In this paper, the system modeling and a tracking control approach are discussed, based on a two-degree-of-freedom (2DOF) servo-system design. From the simulation results, the good control performance of the designed control system is evaluated.

Anti-Sway System for Automated Transfer Crane (자동 트랜스퍼 크레인을 위한 컨테이너 흔들림 장치)

  • 박찬훈;박경택;김두형
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1743-1746
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    • 2003
  • Automated Container Terminals have been being developed over the world for many recent years and more and more countries get interested in it because the amount of containers exported or imported is steeply increasing. Existed Container Terminals were not designed to control this kind of heavily many containers. They would face many structural problems soon or later, although they have managed to do well until now. One of the most important things in developing Automated Container Terminal is to develop the equipment able to transfer the awfully many containers. Those are maybe Automated Transfer Cranes, Automated Guided Vehicles, and Automated Quay-Side Cranes. The word "Automated" means the equipment is operated without drivers and those equipments are able to work without taking any break. Through the researches on the existed transfer cranes, authors decided that the structure of existed transfer cranes is not proper to swift and fast transfer and it′s not impossible to handle so many containers in limited time. Therefore authors have been studying on the proper structure of the Automated Container Crane for past several years and a new type of transfer crane has been developed. Design concepts and control methods of a new crane will be introduced in this paper.

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Safety Verification of Gantry Cranes using Hydraulic Cylinders (유압실린더를 사용한 갠트리 크레인의 안전성 검증)

  • Ko, Seong-Hoon;Lee, Kwang-Hee;Lee, Chul-Hee
    • Journal of Drive and Control
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    • v.16 no.2
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    • pp.8-14
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    • 2019
  • A typical gantry crane is generally used to lift and transport objects in various workplaces. Most of the supporting structures in a gantry crane are fixed on the ground while the moving hoist is running overhead along the girder. There are some disadvantages to its long installation time and high installation cost. Therefore, a hydraulic based gantry crane was studied to solve the issues of typical gantry cranes. The supporting structure of the proposed gantry crane consisted of a hydraulic cylinder and telescopic boom. The dimension of the proposed gantry crane can be decreased due to its simplified structure. The analytical and theoretical methods were used to verify the structural stability of the proposed crane. The most severe load condition was considered for the analysis, and the stress and deflection of the structure are analyzed. The simulation results were as expected from the theoretical analysis. Finally, the structural and dynamic safety of the proposed hydraulic based gantry crane was validated. The obtained results can be used as guidelines in the design process of the hydraulic based gantry crane.

Control Architecture for Automated Container Cranes (무인자동화를 위한 컨테이너크레인의 제어구조)

  • 김형진;홍경태;홍금식
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.10a
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    • pp.746-751
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    • 2004
  • Demands for higher productivity in container terminal environments continues to escalate consideration of equipment upgrades. And then transportation of containers using the automated container crane becomes more and more important for productivity enhancements. Introducing a hybrid control architecture to the container crane, it provides a effective means to the automated operation of the container crane. This paper addresses the methodology for automation of container cranes. In addition, this paper proposes a new control architecture for the automated container crane and explains each component of that architecture. The control architecture is composed of a deliberative control layer, a sequencing layer, and a reactive control layer. The proposed architecture is applied to a dual-hoist double-trolley container crane.

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Anti-Sway System for Container Transfer Crane for Automated Container Terminal: Part Ⅱ - Model Crane Implementation and Verification (자동화 컨테이너 터미널을 위한 컨테이너 트랜스퍼 크레인의 안티스웨이 시스템: Part Ⅱ-모델 크레인 및 실험 검증)

  • Park ChanHun;Kim DooHyung;Shin YoungJae;Park KyoungTaik
    • Journal of Institute of Control, Robotics and Systems
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    • v.10 no.12
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    • pp.1287-1294
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    • 2004
  • Automated container terminals have been being developed over the world for recent years and many countries are interested in it because the amount of containers exported or imported is rapidly increasing. The conventional container terminals were not designed to control this kind of heavily many containers. They would face many structural problems soon or later, although they have managed to do well so far. One of the most important things in developing automated container terminal is to develop the equipment able to handle many containers efficiently. Those are maybe automated transfer cranes, automatic guided vehicles, and automated quay-side cranes. The word 'automated' means the equipment is operated without drivers and those equipments are able to work without any interruption in working schedule. Through the researches on the conventional transfer cranes, we decided that the structure of the conventional transfer cranes is not efficient in automated container terminal and it's not possible to handle so many containers in limited time. Therefore we have been studying on the proper structure of the automated container crane for past several years and a new type of transfer crane has been developed. Design concept and control method of a new type of transfer crane had been presented in the previous paper: Part Ⅰ. Experimental features will be presented with a model transfer crane in this paper: Part Ⅱ.

The Estimation of Productivity Considering New Technology Port- Equipment By Using Simulation (시뮬레이션을 활용한 신기술 항만장비의 생산성 추정)

  • Kim, Dong-Won
    • Journal of the Korea Society of Computer and Information
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    • v.20 no.1
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    • pp.237-246
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    • 2015
  • In this paper, Improved productivity models of container terminal are provided by utilizing a simulation considering Tandem-lift Quay Crane and transport vehicle of container's high productivity 'Alternative ship-to-yard vehicles.' Feature of this method is deriving the data of tandem-lift Quay Crane and Alternative ship-to-yard vehicles, estimating the productivity model of tandem-lift Quay Crane by using regression analysis. Tandem-lift Quay Crane is equipment of loading and unloading to increase productivity approximately by 2 time existing (single, twin) Quay Crane by dealing with four 20ft containers or two 40ft containers at the same. Alternative ship-to-yard vehicles can transfer containers(4TEU) more than existing Yard Tractor. This paper is deriving the optimal combination showing the highest productivity by using simulation considering Tandem-lift Quay Crane and Alternative ship-to-yard vehicles on container terminals and developing estimating model of productivity by using regression analysis using data of simulation.

Ergonomic Analysis and Improvement of Crane Safety Certification Standards (크레인 안전인증기준에 대한 인간공학적 분석 및 개선)

  • Lee, Yongseok;Jung, Kihyo
    • Journal of the Korea Safety Management & Science
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    • v.23 no.3
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    • pp.1-9
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    • 2021
  • Crane is an important equipment for the transport of heavy goods in industrial sites, but it is also known as one of the most fatal machines. In order to reduce crane accidents, it is necessary to minimize human errors during crane operations. To achieve this, ergonomic design principles are recommended to be reflected from the crane design stage. The study analyzed the safety certification standards for crane that should be fulfilled at the crane design and manufacturing stage. This study selected five representative ergonomic design principles (feedback, compatibility, consistency, full-proof, and fail-safe) by surveying heuristic evaluation principles that are widely used for usability evaluation in early design stage. Next, the principles were applied to the safety certification standards to identify insufficient clauses. This study identified 12 insufficient clauses out of 119 in the current safety certification standards for crane and discussed their improvement directions to comply the ergonomic principles. The analysis results of this study can help of improving the safety certification standards and the method used in this study can also be applied to identify insufficient clauses in the safety certification standards for other industrial machines such as press machine and lift.

OPTIMIZATION ALGORITHM FOR AUTOMATIC LAYOUT OF TOWER CRANES

  • Dong-Hoon Lee;Hyun-Min Lee;Jin-Kyu Joo;Sun-Kuk Kim
    • International conference on construction engineering and project management
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    • 2009.05a
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    • pp.1060-1067
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    • 2009
  • The selection and operation of tower cranes at construction sites are dependent on the personal experience of engineers in charge of lifting work. It often causes to overestimate the safety factor resulting in increase of construction cost, or underestimate it resulting in disastrous accident. Therefore, selection of tower cranes needs to consider cost, safety and maximum lifting condition. This study, for resolving such problems, was intended to propose the algorithm designed for even the inexperienced person to select the optimal lifting equipment in timely manner. The algorithm presented herein is an optimization algorithm that enables automatic arrangement of tower crane and minimization of costs by analyzing such conditions as vertical height and lifting load, etc.

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Study on Trouble Diagnosis of Stacker Crane by Case Base Inference (사례추론에 의한 S/C 이상진단에 관한 연구)

  • Kim, Dong-Hun;Song, Jun-Yeop
    • 연구논문집
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    • s.25
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    • pp.99-104
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    • 1995
  • At present, a lot of researches on AS/RS(Automatic Storage and Retrival System) are being performed and also applied to realization of FA, FMS and CIM. Especially facility management and diagnosis of stacker crane that is major equipment of AS/RS, is recognized more importantly. In this paper, Case Base is designed for manager that is non-expert and it is implemented according to possible trouble case for the purpose of trouble diagnosis and maintenance of stacker crane.

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