• 제목/요약/키워드: cracked Initial condition

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열-기계적 피로하중을 받는 균열시편 제작시간 단축에 관한 연구 (A Study on the Thermo-Mechanical Fatigue Loading for Time Reduction in Fabricating an Artificial Cracked Specimen)

  • 이규범;최주호;안대환;이보영
    • 한국전산구조공학회논문집
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    • 제21권1호
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    • pp.35-42
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    • 2008
  • 원자력발전소에서는 열교환 파이프에서 발생하는 열피로 균열을 비파괴 탐상장비를 이용하여 조기에 발견하는 것이 안전을 위해 매우 필요하며, 따라서 이를 모사한 인공균열시편 제작에 많은 노력을 기울이고 있다. 그러나 이러한 균열은 일반 기계가공으로 제작하는 것이 불가능하여 실제 조건과 유사한 열 반복하중 하에서 제작될 수밖에 없는데, 이를 위해 많은 시간이 소요된다. 본 연구에서는 크랙성장 시뮬레이션 기법을 이용하여 이러한 균열 제작시간을 단축하기 위한 최적의 열하중 조건을 찾고자 하였다. 이를 위해 임의조건에서 시뮬레이션 및 열피로균열 발생 기초실험을 수행하여 균열 초기수명과 진전수명을 검증하였고, 이를 바탕으로 다양한 가열 및 냉각시간을 시뮬레이션 함으로써 제작시간을 최소화하는 열하중 조건을 구하였다. 시뮬레이션에서는 응력해석을 위해 상용 소프트웨어 ANSYS를 초기균열수명 계산을 위해 수치계산용 소프트웨어 ZENCRACK을 이용하여 코딩을 균열진전수명 평가를 위해 ZENCRACK 소프트웨어를 이용하였다. 그 결과 1mm 균열 제작에 소요되는 시간은 초기의 418시간에서 319시간으로 24% 단축되는 것으로 예측되었다.

비틀림 마운트형 터빈 블레이드의 파괴기구에 관한 연구 (A Study on Fracture Mechanism of Torsion-Mounted Type Turbine Blade)

  • 홍순혁;이동우;장득열;조석수;주원식
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 춘계학술대회논문집A
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    • pp.585-590
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    • 2001
  • Turbine blade is subject to torsional load by torsion-mount, centrifugal load by rotation of rotor and repeated bending load by steam pressure. Turbine with partially cracked blade has normal working condition at initial repair time but vibratory working condition at middle repair time due to crack growth. Finite element analysis on turbine blade indicates that repeated bending load out of all loads is the most important factor on fatigue strength of turbine blade. Therefore, this study shows root mean square roughness has linear relation with stress intensity factor range in 12% Cr steel and can predict loading condition of fractured turbine blade.

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표면거칠기와 유한요소법을 이용한 터빈 블레이드의 파손해석에 관한 연구 (A Study on Failure Analysis of Turbine Blade Using Surface Roughness and FEM)

  • 홍순혁;이동우;이선봉;조석수;주원식
    • 한국자동차공학회논문집
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    • 제9권6호
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    • pp.170-177
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    • 2001
  • Turbine blade is subject to torsional load by torsion-mount, centrifugal load by rotation of rotor and repeated bending load by steam pressure. Turbine with partially cracked blade has normal working condition at initial repair time but vibratory working condition at middle repair time due to crack growth. Finite element analysis on turbine blade indicates that repeated bending load out of all loads is the most important factor on fatigue strength of turbine blade. Therefore, this study shows root mean square roughness has linear relation with stress intensity factor range in 12% Cr steel and can predict loading condition of fractured turbine blade.

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철도차량 대차를 피로균열 평가법 연구 (A Study on the Fatigue Crack Evaluation Method of Railway Bogie Frame)

  • 전현규;서정원;이동형;김형진
    • 한국철도학회논문집
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    • 제12권1호
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    • pp.16-24
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    • 2009
  • 선형탄성파괴역학을 적용하여 균열이 발생한 변동하중하의 철도차량 대차틀에 대한 균열성장속도를 예측하였다. 이를 위하여 철도차량 대차틀의 균열발생사례를 분석하여 취약부위를 파악하였으며, 영업노선에서의 실동하중 측정과 구조해석을 통한 정하중 계산으로 대차틀 취약부에서 운행 중 받는 총 하중이력을 생성하였다. 총 하중이력에서 균열닫힘을 고려한 유효하중이력을 계산하였으며, 취약부 3곳에서 균열성장속도를 예측하고 일본에서 측정한 균열진전 사례와 비교하였다. 해석결과 초기길이 40mm의 균열이 급속한 균열성장을 일으키기까지는 약 50만km의 주행거리가 필요하며 이는 약 3.8년의 운행기간에 해당하므로 도시철도의 유지보수기간을 고려하면 임계균열로 도달하기 전에 충분히 감지할 수 있을 것으로 생각된다.

쌀의 저장중 수분이동에 의한 균열현상에 관한 연구 (Cracking of Rice Caused by Moisture Migration during Storage)

  • 목철균;이상기
    • 한국식품과학회지
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    • 제31권1호
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    • pp.164-170
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    • 1999
  • 저장 중 쌀의 수분이동에 따른 균열현상을 구명하고 균열을 발생시키는 임계조건을 산출하여 이를 토대로 쌀의 균열을 방지할 수 있는 저장조건을 확립하였다. 쌀의 평형상대습도와 노출된 환경의 상대습도의 차이$({\Delta}ERH)$가 적을 때는 균열이 발생하지 않은 반면, 그 차이가 임계치보다 클 때는 균열이 발생하였으며 균열의 발생정도는 쌀의 평형상대습도와 환경의 상대습도의 차이가 클수록 심하게 나타났다. 탈습환경 하에서는 불규칙한 형상의 균열이 쌀알의 외부에 발생하였으며 흡습환경 하에는 규칙적인 형상의 균열이 쌀알의 내부에 축방향과 수직방향으로 방사상으로 발생하였다. 노출시간별 균열발생 패턴을 Weibull함수에 의거하여 해석한 결과, ${\Delta}ERH$가 클수록 균열속도상수가 증가하였다. 동할미 발생률은 In$({\Delta}ERH)$에 따라 직선적으로 증가하였으며, 임계 균열발생 상대 습도차(critical crack-inducing ${\Delta}ERH$)는 탈습시 $11.3{\sim}16.4%$, 흡습시 $10.8{\sim}17.1%$의 값을 보였다. 실험결과를 토대로 수분함량 및 수분활성도 별 쌀의 안전저장 상대습도를 나타내는 diagram을 제시하였다.

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The reason of cracking in bottom gallery of SefidRud Buttress Dam and earthquake and post earthquake performance

  • Mirzabozorg, Hasan;Ghaemian, Mohsen;Roohezamin, Amirhossein
    • Structural Monitoring and Maintenance
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    • 제6권2호
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    • pp.103-124
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    • 2019
  • Present study concerns the safety evaluation of SefidRud dam's block No. 18 regarding probable crack propagation in the foundation gallery under a MCE record. Accordingly, a 3D finite element model of the block in companion with the reservoir and the foundation is modeled. All the associated thermal and structural parameters are derived via calibration with the records of thermometers and pendulums installed inside the dam body. The origination of the cracks and their whereabouts are determined by primary thermal and static analyses and through a linear dynamic analysis the potential failure zone and their extent and level are studied. The foundation gallery is the most probable zone among the other intensive tensile stress area to compromise the dam stability. Therefore, the nonlinear analysis of this risky region is inevitable. The results depict the permissible expansion of the cracks inside the gallery even under another future earthquake in MCE level. As a consequence, the general dam performance is assessed safe in spite of the seepage flow rate growth from the gallery fractures.

Fatigue behavior of concrete beams reinforced with HRBF500 steel bars

  • Li, Ke;Wang, Xin-Ling;Cao, Shuang-Yin;Chen, Qing-Ping
    • Structural Engineering and Mechanics
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    • 제53권2호
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    • pp.311-324
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    • 2015
  • The purpose of this study was to investigate experimentally the fatigue performance of reinforced concrete (RC) beams with hot-rolled ribbed fine-grained steel bars of yielding strength 500MPa (HRBF500). Three rectangular and three T-section RC beams with HRBF500 bars were constructed and tested under static and constant-amplitude cyclic loading. Prior to the application of repeated loading, all beams were initially cracked under static loading. The major test variables were the steel ratio, cross-sectional shape and stress range. The stress evolution of HRBF500 bars, the information about crack growth and the deflection developments of test beams were presented and analyzed. Rapid increases in deflections and tension steel stress occured in the early stages of fatigue loading, and were followed by a relatively stable period. Test results indicate that, the concrete beams reinforced with appropriate amount of HRBF500 bars can survive 2.5 million cycles of constant-amplitude cyclic loading with no apparent signs of damage, on condition that the initial extreme tensile stress in HRBF500 steel bars was controlled less than 150 MPa. It was also found that, the initial extreme tension steel stress, stress range, and steel ratio were the main factors that affected the fatigue properties of RC beams with HRBF500 bars, whose effects on fatigue properties were fully discussed in this paper, while the cross-sectional shape had no significant influence in fatigue properties. The results provide important guidance for the fatigue design of concrete beams reinforced with HRBF500 steel bars.

A model to develop the porosity of concrete as important mechanical property

  • Alyousef, Rayed;Alabduljabbar, Hisham;Mohamed, Abdeliazim Mustafa;Alaskar, Abdulaziz;Jermsittiparsert, Kittisak;Ho, Lanh Si
    • Smart Structures and Systems
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    • 제26권2호
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    • pp.147-156
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    • 2020
  • This numerical study demonstrates the porosity conditions and the intensity of the interactions with the aggressive agents. It is established that the density as well as the elastic modulus are correlated to ultrasonic velocity The following investigation assessed the effects of cement grade and porosity on tensile strength, flexural and compressive of Ultra High Performance Concrete (UHPC) as a numerical model in PLAXIS 2d Software. Initially, the existing strength-porosity equations were investigated. Furthermore, comparisons of the proposed equations with the existing models suggested the high accuracy of the proposed equations in predicting, cement grade concrete strength. The outcome obtained showed a ductile failure when un-corroded reinforced concrete demonstrates several bending-induced cracks transfer to the steel reinforcement. Moreover, the outcome also showed a brittle failure when wider but fewer transverse cracks occurred under bending loads. Sustained loading as well as initial pre-cracked condition during the corrosion development have shown to have significant impact on the corrosion behavior of concrete properties. Moreover, greater porosity was generally associated with lower compressive, flexural, and tensile strength. Higher cement grade, on the other hand, resulted in lower reduction in concrete strength. This finding highlighted the critical role of cement strength grade in determining the mechanical properties of concrete.