• Title/Summary/Keyword: crack prediction

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On the Mechanism of Smooth Blasting on the Rock Containing Discontinuties (불연속면이 존재하는 암반에서의 Smooth Blasting의 기구)

  • 박홍민;이상은
    • Explosives and Blasting
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    • v.14 no.4
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    • pp.13-19
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    • 1996
  • Lately, the improtance of smooth blasting is increasing on every construction fields, suchas underground caves, tunnels, and roadconstruction, etc. The main purpose of smooth blasting is to prevent unnecessary cracks from the base rockwhich preserved permanently and is to gain the smooth fracture plane. So, in smooth blashing, explosives with low detonating velocity are generally used. But it is difficult to discuss general theory on the smooth blashing because the mechanical properties of pertienent rocks are difficult regionally. Accordingly basic reserches on the smooth blasting are demended. In this paper, the mechanisms of the smooth blasting on the rocks containing discontinuities were discussd. Firstly, the writer predicted the formation of fracture plane and unevenness using mathematical methodology, the next the model blast tests were conducted in order to simulate the crack propagation modes from the blast holes. Through the research, the following conclusions were obtained l)The blast test results were in reasonally good agreement with the theoretical prediction. 2)The degree of discontinuity has an influence on the fracture morphology.

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Welding process for manufacturing of Nuclear power main components (원자력 발전 주기기 제작에 적용되는 용접공정)

  • Jung, In-Chul;Kim, Yong-Jae;Shim, Deog-Nam
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.43-46
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    • 2010
  • As the nuclear power plant has been constructed continuously for several decades in Korea, the welding technology for components manufacturing and installation has been improved largely. Standardization for weld test and qualification was also established systematically according to the concerned code. The welding for the main components requires the high reliability to keep the constant quality level, which means the repeatability of weld quality. Therefore the weld process qualified by thorough test and evaluation is able to be applied for manufacturing. Narrow gap SAW and GTAW process are usually applied for girth seam welding of pressure vessel like Reactor vessel, steam generator, and etc. For the surface cladding with stainless steel and Inconel material, strip welding process is mainly used. Inside cladding of nozzles is additionally applied with Hot wire GTAW and semi-auto welding process. Especially the weld joint having elliptical weld line on curved surface needs a specialized weld system which is automatically rotating with adjusting position of the head torch. The small sized pipe, tube, and internal parts of reactor vessel requests precise weld processes like an automatic GTAW and electron beam welding. Welding of dissimilar materials including Inconel690 material has high possibility of weld defects like a lack of fusion, various types of crack. To avoid these kinds of problem, optimum weld parameters and sequence should be set up through the many tests. As the life extension of nuclear power plant is general trend, weld technologies having higher reliability is required gradually. More development of specialized welding systems, weld part analysis and evaluation, and life prediction for main components should be taken into a consideration extensively.

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The study on the prediction of the remaining life at the fillet welded joint by using eletric potential method (전위차법에 의한 필렛용접부의 잔여수명 예측에 관한 연구)

  • Um, Tae-Hwan;Chang, Kyong-Ho;Lee, Jae-Sun;Lee, Jin-Hee;Kim, You-Chul
    • Proceedings of the KWS Conference
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    • 2010.05a
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    • pp.56-56
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    • 2010
  • 최근 강구조물의 건설이 지속적으로 증가되어 왔다. 또한 강구조물의 유지관리 및 안전성에 대한 관심이 급증하고 있다. 시설물의 안전성 확보는 대형사고의 사전 예방, 공용 중 갑작스런 가동 중지에 의하여 발생되는 비용증가를 사전에 차단 할 수 있다는 점에서 그 중요성은 매우 크다고 할 수 있다. 또한 각종 구조물은 열악한 사용조건, 고온, 고압, 고속, 대형화됨에 따라 일단 사고가 발생 했을 경우 대형사고의 위험이 예상되므로, 제작시 검사의 강화뿐만이 아니라 공용 중 구조물의 안전성을 진단 할 수 있는 모니터링 체계의 확립이 필요한 시점이다. 현재 국내에서 강구조물들의 균열 모니터링 시스템에 관한 연구는 매우 미흡한 실정이며, 현재 사용되고 있는 비파괴검사 방법은 UT와 RT등이다. 이러한 방법들은 많은 시간과 경비가 소요되며 또한 거대구조물 혹은 사람의 접근이 어려운 곳에는 적용하기가 힘들다. 또한 주기적인 검사 작업으로 인한 막대한 시간과 비용의 손실이 발생되고 있으며 초기 결함을 조기에 인지하지 못함으로써 적절한 보수 보강 대책이 이루어지지 않아 보수 보강 비용의 증대를 초래한다. 더욱이, 결함이 진전된 이후에도 이것을 인지하지 못하여 적절한 대응을 하지 않는다면 대형사고로 이어질 수도 있다. 따라서 강구조물에 대한 효율적인 유지관리가 가능하고, 초기결함으로부터 균열이 진전하여 붕괴되는 사고를 미연에 방지하며 초기에 보수보강 작업을 수행함으로써 보수보강 비용도 절감 할 수 있는 모니터링 시스템의 개발이 요구되고 있다. 이러한 모니터링 시스템의 개발은 기술적 측면에서 강구조물의 효율적인 유지 관리 노하우를 얻을 수 있으며 경제 산업적 측면에서는 보수 보강 비용 및 불필요한 주기적 점검 비용을 절감 할 수 있다. 이 연구에서는 전위차법을 이용하여 강구조물의 필렛 용접부에서의 균열진전양상을 파악하고 정량화를 통해 필렛용접부의 잔여수명을 예측하였다.

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Structural Safety Assessment of Independent Spherical LNG Tank(1st Report) - Fatigue Strength Analysis Based on the S-N Approach - (독립구형 LNG 탱크의 구조안전성 평가(제1보) - 피로균열 발생수명 예측 -)

  • In-Sik Nho;Yong-Yun Nam;Ho-Sup Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.30 no.2
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    • pp.132-140
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    • 1993
  • The design of LNG ship needs very high level structural design/analysis technology compared with conventional ship types because it requires perfect security against the extremly dangerous and cryogenic cargo. Hence, present paper describes the general procedure of the structural safety assessment for independent tank type LNG ship, which contains following items. 1) Long term prediction of the wave induced stresses including ship motion analysis, structural analysis of hull and tank and stochastic analysis process of ocean waves. 2) Fatigue strength analysis of a tank structure based on the S-N approach. 3) Structural safety assessment against the fatigue crack propagation based on the LBF(Leak Before Failure) concept. The first report focuced on the item (1) (2) and example calculation was performed on a prototype LNG ship. The remained part will be covered by the second report.

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Analysis of Axial Restrained Behavior of Early-Age Concrete Using Sea-Sand (해사를 사용한 초기재령 콘크리트의 일축 구속 거동 해석)

  • 박상순;송하원;조호진;변근주
    • Journal of the Korea Concrete Institute
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    • v.14 no.3
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    • pp.331-340
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    • 2002
  • In this paper, finite element analysis is applied for simulation of cracks due to restraining autogenous and drying shrinkage at early-age concrete. A micro-level heat hydration model and a shrinkage prediction model along with a moisture diffusion model are adopted for the finite element analysis. Then, an axial restraint test is carried out for concrete specimens containing different amounts of chloride ions to evaluate stress development and cracking due to the restraining shrinkages at early ages. Test results show that the increase of contents of chloride ions increases restrained stress, but does not increase strength. By this increase of shrinkage strain at early-age, time to occur the crack is accelerated. Finally, stress development and cracking of concrete specimens containing different amount of chloride ions we simulated using the finite element analysis. Results of the analysis using the Proposed model are verified by comparison with test results.

Prediction of Differential Drying Shrinkage in Concrete (콘크리트의 부등건조수축에 관한 연구)

  • 김진근;이칠성
    • Magazine of the Korea Concrete Institute
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    • v.9 no.2
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    • pp.153-161
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    • 1997
  • In the concrete st~uctures exposed to the environmental condition, the water movement is occurred by thc moisture difilsion, and the rnoisturrt distribution in concwt.c is nonunifhrm. Such a non-unif'orm moisture distribution causes tht. diflbrent.ia1 drying shrinkage in concrete structures. From this typc. of' dif'fercntial drying shrinkagr' tensiit-1 stress is occurred in exposure surface of concrete structures. and may result in crack formation. This residual stress is significantly affected by the creep of concrete, and the differential creep is also occurred at the cross section of concrete structures due to moisture difference at each locations. In this study, based on the moisture diffusion theory, a finite element program which is capable of simulating the moisture distribution in concrete was developed. And the analysis method for the differential drying shrinkage was suggested, in which the differential creep was considered. The differential drying shrinkage strain was also measured at various positions of concrete. Finally the validity of analysis method was proved by comparing test results with analytical results.

Compressive resistance behavior of UHPFRC encased steel composite stub column

  • Huang, Zhenyu;Huang, Xinxiong;Li, Weiwen;Zhang, Jiasheng
    • Steel and Composite Structures
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    • v.37 no.2
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    • pp.211-227
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    • 2020
  • To explore the feasibility of eliminating the longitudinal rebars and stirrups by using ultra-high-performance fiber reinforcement concrete (UHPFRC) in concrete encased steel composite stub column, compressive behavior of UHPFRC encased steel stub column has been experimentally investigated. Effect of concrete types (normal strength concrete, high strength concrete and UHPFRC), fiber fractions, and transverse reinforcement ratio on failure mode, ductility behavior and axial compressive resistance of composite columns have been quantified through axial compression tests. The experimental results show that concrete encased composite columns with NSC and HSC exhibit concrete crushing and spalling failure, respectively, while composite columns using UHPFRC exhibit concrete spitting and no concrete spalling is observed after failure. The incorporation of steel fiber as micro reinforcement significantly improves the concrete toughness, restrains the crack propagation and thus avoids the concrete spalling. No evidence of local buckling of rebars or yielding of stirrups has been detected in composite columns using UHPFRC. Steel fibers improve the bond strength between the concrete and, rebars and core shaped steel which contribute to the improvement of confining pressure on concrete. Three prediction models in Eurocode 4, AISC 360 and JGJ 138 and a proposed toughness index (T.I.) are employed to evaluate the compressive resistance and post peak ductility of the composite columns. It is found that all these three models predict close the compressive resistance of UHPFRC encased composite columns with/without the transverse reinforcement. UHPFRC encased composite columns can achieve a comparable level of ductility with the reinforced concrete (RC) columns using normal strength concrete. In terms of compressive resistance behavior, the feasibility of UHPFRC encased steel composite stub columns with lesser longitudinal reinforcement and stirrups has been verified in this study.

In-situ Raman Spectroscopic Study of Nickel-base Alloys in Nuclear Power Plants and Its Implications to SCC

  • Kim, Ji Hyun;Bahn, Chi Bum;Hwang, Il Soon
    • Corrosion Science and Technology
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    • v.3 no.5
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    • pp.198-208
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    • 2004
  • Although there has been no general agreement on the mechanism of primary water stress corrosion cracking (PWSCC) as one of major degradation modes of Ni-base alloys in pressurized water reactors (PWR's), common postulation derived from previous studies is that the damage to the alloy substrate can be related to mass transport characteristics and/or repair properties of overlaid oxide film. Recently, it was shown that the oxide film structure and PWSCC initiation time as well as crack growth rate were systematically varied as a function of dissolved hydrogen concentration in high temperature water, supporting the postulation. In order to understand how the oxide film composition can vary with water chemistry, this study was conducted to characterize oxide films on Alloy 600 by an in-situ Raman spectroscopy. Based on both experimental and thermodynamic prediction results, Ni/NiO thermodynamic equilibrium condition was defined as a function of electrochemical potential and temperature. The results agree well with Attanasio et al.'s data by contact electrical resistance measurements. The anomalously high PWSCC growth rate consistently observed in the vicinity of Ni/NiO equilibrium is then attributed to weak thermodynamic stability of NiO. Redox-induced phase transition between Ni metal and NiO may undermine the integrity of NiO and enhance presumably the percolation of oxidizing environment through the oxide film, especially along grain boundaries. The redox-induced grain boundary oxide degradation mechanism has been postulated and will be tested by using the in-situ Raman facility.

Structural Behavior of Hybrid Steel Fiber-Reinforced Ultra High Performance Concrete Beams Subjected to Bending (휨을 받는 하이브리드 강섬유 보강 초고성능 콘크리트 보의 구조 거동)

  • Yang, In-Hwan;Kim, Kyoung-Chul;Joh, Chang-Bin
    • Journal of the Korea Concrete Institute
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    • v.26 no.6
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    • pp.771-778
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    • 2014
  • This paper concerns the flexural behavior of hybrid steel fiber-reinforced ultra high performance concrete (UHPC) beams. It presents experimental research results of hybrid steel fiber-reinforced UHPC with steel fiber content of 1.5% by volume and steel reinforcement ratio of less than 0.02. This study aims at providing realistic information about UHPC beams in bending in order to establish a reasonable prediction model for flexural resistance in structural code in the future. The experimental results show that hybrid steel fiber-reinforced UHPC is in favor of cracking resistance and ductility of beams. The ductility indices range through 9.2 to 15.2, which means high ductility of UHPC. Also, the flexural capacity of beam which contains stirrups in pure bending zone is similar to that of beam which does not contain stirrups in pure bending zone. This result represents that the flexural capacity is not affected by the presence of stirrups whose spacing is 150 mm in bending zone.

Heat Treatment Process Design of CrMoSC1 Steel by Prediction of Phase Transformation and Thermal Stress Analysis (상변태 예측 및 열응력 해석에 의한 CrMoSC1 강의 열처리 공정 설계)

  • Choi, B.H.;Kwak, S.Y.;Kim, J.T.;Choi, J.K.
    • Journal of the Korean Society for Heat Treatment
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    • v.18 no.4
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    • pp.247-255
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    • 2005
  • Although heat treatment is a process of great technological importance in order to obtain desired mechanical properties such as hardness, the process was required a tedious and expensive experimentation to specify the process parameters. Consequently, the availability of reliable and efficient numerical simulation program would enable easy specification of process parameters to achieve desired microstructure and mechanical properties without defects like crack and distortion. In present work, the developed numerical simulation program could predict distributions of microstructure and thermal stress in steels under different cooling conditions. The computer program is based on the finite difference method for temperature analysis and microstructural changes and the finite element method for thermal stress analysis. Multi-phase decomposition model was used for description of diffusional austenite decompositions in low alloy steels during cooling after austenitization. The model predicts the progress of ferrite, pearlite, and bainite transformations simultaneously during quenching and estimates the amount of martensite also by using Koistinen and Marburger equation. To verify the developed program, the calculated results are compared with experimental ones of casting product. Based on these results, newly designed heat treatment process is proposed and it was proved to be effective for industry.