• Title/Summary/Keyword: crack prediction

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A Study on the Coating Cracking on a Substrate in Bending I : Theory (굽힘모드하에서의 코팅크랙킹의 분석 I : 이론)

  • Sung-Ryong Kim;John A. Nairn
    • Composites Research
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    • v.13 no.3
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    • pp.38-47
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    • 2000
  • The coating cracking on a substrate system was analyzed using a fracture mechanics approach. Multiple cracking in the bending configuration was analyzed using a variational mechanics approach to fracture mechanics of coatin $g_strate system. The strain energy release rate on bending geometry developed permits the prediction of crack growth in the coating layer on a substrate. Also, it can be used appropriately to the characterization of multiple cracking of coating. The obtained critical strain energy release rate (in-situ fracture toughness) will be a material property of coating and it will provide a better insight into coating cracking.ng.

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RESEARCH OF WELDING EFFECT ON STRUCTURAL INTEGRITY AT HIGH TEMPERATURE

  • Tu, Shan-Tung;Yoon, Kee-Bong
    • Proceedings of the KWS Conference
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    • 1998.10a
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    • pp.11-24
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    • 1998
  • The invention of fusion wilding technology has brought on a revolutionary change in manufacturing industry which enables the construction of large scale high temperature plants in chemical, petrochemical and power generation industries. However, among the failure cases of high temperature components, premature failures of weldments have taken a large percentage that indicates the detrimental effect of welding on structural integrity. The accurate prediction of the high temperature behaviour of welded components is thus becoming increasingly important in order to realise an optimised design and maintenance of a plant life. In the present paper, recent research activities on high temperature behaviour of welded structures are briefly summarised. A local deformation measuring technique is proposed to determine the creep properties of weldment constituents. A damage mechanics approach is introduced to study the life reduction and ductility reduction due to the presence of a weld in high temperature structures. Finally, the high temperature creep crack growth in weldments is discussed.

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Forming Analysis of TWB Inner Door Panel Considering Workshop Aspects (생산 현장을 위한 TWB 도어 인너 패널 성형해석)

  • Lee K.S.;Kim D.J.;Hahn Y.H.;Song Y.J.
    • Transactions of Materials Processing
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    • v.15 no.4 s.85
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    • pp.289-294
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    • 2006
  • To reduce automobile parts weight, TWB(tailored welded blank) forming is widely used in panel forming. But products used TWB forming process have many defect, wrinkle, crack and springback. So study of TWB forming process character is very important. In this study one of the current problems of TWB forming was analyzed, especially for the try-out process of inner door panel without frame. A comparison was made between actual measurements and prediction of forming analysis for formability and springback. Also a new analysis die model which have additional plane on die surface was proposed to correct result of forming analysis. This proposed method overcomes the difference for TWB forming result between try-out and analysis.

INVESTIGATION ON PREDICTION OF FORMING LIMIT FOR COLD UPSETTING BY UTILIZING ENERGY FRACTURE CRITERION

  • Lee Rong-Shean;Wang Shui-To;Chen Jih-Hsing
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10b
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    • pp.22-25
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    • 2003
  • The forming limits are studied for cold upsetting of high strength aluminium alloy in the present paper. Different geometry ratio and frictional conditions are investigated in the forgeability test to evaluate the forming limits and also to obtain the various strain paths. The critical fracture value can be obtained by integrating along the strain path till free surface crack initiation. To predict the damage evolution of cold upsetting, the computer-aided evaluation of forming limits is obtained by using the finite-element software DEFORM-3D and the modified Cockcroft-Latham criterion. The predicted theoretical limit strains agree quite well with the experimental results.

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The Improvement of Formability using the Polar-coordinate FLD with Strain Path Independence (경로의존성 없는 극좌표계 성형한계도를 이용한 판재 성형성 향상 기술)

  • Bae, M.K.;Hong, S.H.;Choi, K.Y.;Yoon, J.W.;Kim, Y.S.
    • Transactions of Materials Processing
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    • v.24 no.5
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    • pp.348-353
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    • 2015
  • The PEPS(Polar-coordinated Effective Plastic Strain) FLD(Forming Limit Diagram), a new type of FLD based on a polar representation of the EPS(Effective Plastic Strain), appears to be an effective solution to the problem of non-linear strain path effects. This method has the advantages of the familiar strain-based diagram for linear loading, but without the strain-hardening limitations of the stress-based diagram, or non-intuitive aspects of alternate Cartesian diagrams based on effective plastic strain. In the current study, the PEPS FLD was applied to the development process of an aluminum automobile-body panel, including the necking or crack prediction, die design, and die modification. As a result, the PEPS FLD provided improved formability of aluminum sheet as compared to deriving the potential formability with non-linearity.

Failure Analysis in Al 7075-T651 Alloy using X-ray Diffraction Technique (X-선 회절을 이용한 A1 7075-T651합금의 파손해소)

  • 오세욱;박수영;부명환
    • Journal of Ocean Engineering and Technology
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    • v.7 no.2
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    • pp.103-113
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    • 1993
  • X-ray diffraction analysis technique was used for the fatigue damage analysis and fatigue life prediction in Al 7075-T651 alloy. The tensile test, fatigue strength and fatigue crack propagation test with change of stress ratio were carried out. As a result, half-value breadth was increased with the plastic deformation in the specimen increasint at all test conditions. In particular, half-value breadth at the surface of the specimens fractured by fatigue was increased as stress intensity factor range and effective stress intensity factor range were increased. In addition, the good relationship between half-value breadty and diffraction pattern was shown.

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Prediction Methodology for Reliability of Semiconductor Packages

  • Kim, Jin-Young
    • Proceedings of the International Microelectronics And Packaging Society Conference
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    • 2002.09a
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    • pp.79-94
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    • 2002
  • Root cause -Thermal expansion coefficient mismatch -Tape warpage -Initial die crack (die roughness) Guideline for failure prevention -Optimized tape/Substrate design for minimizing the warpage -Fine surface of die backside Root cause -Thermal expansion coefficient mismatch - Repetitive bending of a signal trace during TC cycle - Solder mask damage Guideline for failure prevention - Increase of trace width - Don't make signal trace passing the die edge - Proper material selection with thick substrate core Root cause -Thermal expansion coefficient mismatch -Creep deformation of solder joint(shear/normal) -Material degradation Guideline for failure Prevention -Increase of solder ball size -Proper selection of the PCB/Substrate thickness -Optimal design of the ball array -Solder mask opening type : NSMD -In some case, LGA type is better

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Fatigue Life Predictions for Variable Load Histories (변동하중하의 피로수명예측)

  • 하재선;송지호;이시중
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.4
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    • pp.760-780
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    • 1988
  • Using the fatigue test results obtained in the SAE Fatigue Cumulative Damage Test Program, prediction methods of fatigue crack initiation life for notched members undergoing random loaming histories were discussed in detail. Conventional fatigue life predictions based on so-called modified Miner's rule were found to be apt to give nonconservative estimate, due to lack of sufficient consideration for stress-interaction effect. A modified .epsilon.-N curve concept was proposed to account for the stress-interaction effect. The predicted fatigue life based on the modified .epsilon.-N curve concept was in good agreement with the experimental results of SAE Test Program. Specifically for the cases when fatigue data was not available at hand, was proposed a procedure to give conservative estimate of fatigue life.

Reliability analysis for fatigue damage of railway welded bogies using Bayesian update based inspection

  • Zuo, Fang-Jun;Li, Yan-Feng;Huang, Hong-Zhong
    • Smart Structures and Systems
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    • v.22 no.2
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    • pp.193-200
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    • 2018
  • From the viewpoint of engineering applications, the prediction of the failure of bogies plays an important role in preventing the occurrence of fatigue. Fatigue is a complex phenomenon affected by many uncertainties (such as load, environment, geometrical and material properties, and so on). The key to predict fatigue damage accurately is how to quantify these uncertainties. A Bayesian model is used to account for the uncertainty of various sources when predicting fatigue damage of structural components. In spite of improvements in the design of fatigue-sensitive structures, periodic non-destructive inspections are required for components. With the help of modern nondestructive inspection techniques, the fatigue flaws can be detected for bogie structures, and fatigue reliability can be updated by using Bayesian theorem with inspection data. A practical fatigue analysis of welded bogies is utilized to testify the effectiveness of the proposed methods.

Prediction of Temperature and Moisture Distributions in Hardening Concrete By Using a Hydration Model

  • Park, Ki-Bong
    • Architectural research
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    • v.14 no.4
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    • pp.153-161
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    • 2012
  • This paper presents an integrated procedure to predict the temperature and moisture distributions in hardening concrete considering the effects of temperature and aging. The degree of hydration is employed as a fundamental parameter to evaluate hydro-thermal-mechanical properties of hardening concrete. The temperature history and temperature distribution in hardening concrete is evaluated by combining cement hydration model with three-dimensional finite element thermal analysis. On the other hand, the influences of both self-desiccation and moisture diffusion on variation of relative humidity are considered. The self-desiccation is evaluated by using a semi-empirical expression with desorption isotherm and degree of hydration. The moisture diffusivity is expressed as a function of degree of hydration and current relative humidity. The proposed procedure is verified with experimental results and can be used to evaluate the early-age crack of hardening concrete.