• Title/Summary/Keyword: crack prediction

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Prediction of fracture in Hub-hole Expansion Process Using Ductile fracture Criteria (연성파괴기준을 이용한 허브홀 확장과정에서의 파단 예측)

  • Ko, Y. K.;Lee, J. S.;Huh, H.;Kim, H. K.;Park, S. H.
    • Transactions of Materials Processing
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    • v.14 no.7 s.79
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    • pp.601-606
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    • 2005
  • A hole expansion process is an important process in producing a hub-hole in a wheel disc of a vehicle. In this process, the main parameter is the formability of a material that is expressed as the hole expansion ratio. In the process, a crack is occurred in the upper edge of a hole as the hole is expanded. Since prediction of the forming limit by hole expansion experiment needs tremendous time and effort, an appropriate fracture criterion has to be developed for finite element analysis to define forming limit of the material. In this paper, the hole expansion process of a hub-hole is studied by finite element analysis with ABAQUS/standard considering several ductile fracture criteria. The fracture mode and hole expansion ratio are compared with respect to the various fracture criteria. These criteria do not predict its fracture mode or hole expansion ratio adequately and show deviation from experimental results of hole expansion. A modified ductile fracture criterion is newly proposed to consider the deformation characteristics of a material accurately in a hole expansion process. A fracture propagation analysis at the hub-hole edge is also performed for high accuracy of prediction using the new fracture criterion proposed.

Prediction of Differential Column Shortening for Reinforced Concrete Tall Buildings (시공단계를 고려한 철근콘크리트 고층건물 기둥의 부등축소량 해석)

  • Lee, Tae-Gyu;Kim, Jin-Keun;Song, Jin-Gyu
    • Magazine of the Korea Concrete Institute
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    • v.11 no.1
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    • pp.99-107
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    • 1999
  • In this paper, the prediction method of the differential column shortening for cracked reinforced concrete tall buildings due to the construction sequence is presented. The cracked sectional properties from the strain and curvature of the sectional centroid is directly used. And the stiffness matrix of concrete elements considering the axial strain-curvature interaction effect is adopted. The creep and shrinkage properties used in the predictions were calculated in accordance with ACI 209, CEB-FIP 1990, and B3 model code. In order to demonstrate the validity of this algorithm, the prediction by the proposed method are compared with both the results of the in-situ test and the results by other simplified method. The proposed method is in good agreement with experimental results, and better than the simplified method.

Life Prediction and Evaluation of Fracture Toughness of a Cr-Mo Degraded Steel During Long Service (장기 사용 Cr-Mo강 열화재의 파괴 인성 평가와 수명예측)

  • 권재도
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.8
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    • pp.1421-1428
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    • 1992
  • It has been increasingly recognized that the safety analysis considering fracture mechanics is required of the pressure vessels made of 2 1/4 Cr-1Mo steel for safe operation due to temper-embrittlement during long term service. In this study, the fracture toughnesses of degraded and recovered 2 1/4 Cr-1Mo steels have been studied with J$_{IC}$ test specimens at room temperature and the results will be compared with the data obtained from the Charpy impact test. The fracture toughness data from above experiments will be applied to life prediction based on the surface crack growth for degraded and recovered Cr-Mo pressure vessels.

Fatigue Life Prediction for Multiple Surface Cracks in Finite Plates (복수표면균열을 갖는 구조요소의 피로수명 예측)

  • J.D. Kim;J.W. Lee;C.H. Hong
    • Journal of the Society of Naval Architects of Korea
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    • v.33 no.4
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    • pp.75-86
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    • 1996
  • A fatigue life prediction program for multiple planar surface cracks in finite plates and T-fillet joints, based on linear elastic fracture mechanics was developed. This prediction technique include the crack coalescence, mutual interation and the stress intensity concentration effect in welded joints. Total of 44 cases were compared with lida's and Vosikovsky's experimental results and it was found that the present method was a reasonable tool for the predictioin of fatigue life.

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Comparison and prediction of seismic performance for shear walls composed with fiber reinforced concrete

  • Zhang, Hongmei;Chen, Zhiyuan
    • Advances in concrete construction
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    • v.11 no.2
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    • pp.111-126
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    • 2021
  • Concrete cracking due to brittle tension strength significantly prevents fully utilization of the materials for "flexural-shear failure" type shear walls. Theoretical and experimental studies applying fiber reinforced concrete (FRC) have achieved fruitful results in improving the seismic performance of "flexural-shear failure" reinforced concrete shear walls. To come to an understanding of an optimal design strategy and find common performance prediction method for design methodology in terms to FRC shear walls, seismic performance on shear walls with PVA and steel FRC at edge columns and plastic region are compared in this study. The seismic behavior including damage mode, lateral bearing capacity, deformation capacity, and energy dissipation capacity are analyzed on different fiber reinforcing strategies. The experimental comparison realized that the lateral strength and deformation capacity are significantly improved for the shear walls with PVA and steel FRC in the plastic region and PVA FRC in the edge columns; PVA FRC improves both in tensile crack prevention and shear tolerance while steel FRC shows enhancement mainly in shear resistance. Moreover, the tensile strength of the FRC are suggested to be considered, and the steel bars in the tension edge reaches the ultimate strength for the confinement of the FRC in the yield and maximum lateral bearing capacity prediction comparing with the model specified in provisions.

Development of Borough Road Pavement Condition Evaluation Criteria and Prediction Index (자치구 포장상태평가등급 기준 개선 및 포장상태 예측지수 개발)

  • Lee, Sang Yum;Jeon, Jin Ho
    • International Journal of Highway Engineering
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    • v.18 no.6
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    • pp.115-122
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    • 2016
  • OBJECTIVES : This study develops an evaluation method, which is useful to inspect pavement condition of specific boroughs. This is because pavement condition is broadly divided into five grades via visual inspection, which does not consider the types of deteriorations, and is decided by an investigator having a subjective viewpoint. This visual inspection method is not a satisfactory method for accurate maintenance when various deteriorations occur. METHODS : The performance model considers several factors such as crack, rutting, and IRI. This method is also modified from borough SPI based on SPI (Seoul Pavement Index). Considering limited budget of borough, PI (prediction index) is suggested, which is related to the grade of pavement condition evaluation and type of materials. Practical correlation review is also conducted with statistical verification by using the Monte Carlo simulation. RESULTS : The results of the study show that modified criteria are reasonable. First, the comparison between the visual inspection result and the SPI result indicates that the R-square value is sufficiently high. Second, through the common section, each evaluation method could be compared, and the result shows considerable similarity, which increases when the range is modified. Finally, PI for predicting remaining life and the random number SPI have common parts, which means that each indicator would be adequate to be used as an evaluation method. CONCLUSIONS : Comparison and analysis results show that the developed evaluation method is reasonable for specific boroughs where financial support is inadequate for the evaluation process by using the newer equipment. Moreover, for more accurate evaluation method, previous visual inspection data should be utilized, and the database of inspection equipment have to be collected.

Identification of nonregular indication according to change of grain size/surface geometry in nuclear power plant (NPP) reactor vessel (RV)-upper head alloy 690 penetration

  • Kim, Kyungcho;Kim, Changkuen;Kim, Hunhee;Kim, Hak-Joon;Kim, Jin-Gyum;Jhung, Myungjo
    • Nuclear Engineering and Technology
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    • v.49 no.7
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    • pp.1524-1536
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    • 2017
  • During the fabrication process of reactor vessel head penetration (RVHP), the grain size of the tube material can be changed by hot or cold work and the inner side of the tube can also be shrunk due to welding outside of the tube. Several nonregular time-of-flight diffraction (TOFD) signals were found because of deformed grains. In this paper, an investigation of nonregular TOFD indications acquired from RVHP tubes using experiments and computer simulation was performed in order to identify and distinguish TOFD signals by coarse grains from those by Primary Water Stress Corrosion Crack (PWSCC). For proper understanding of the nonregular TOFD indications, microstructural analysis of the RVHP tubes and prediction of signals scattered from the grains using Finite Element Method (FEM) simulation were performed. Prediction of ultrasonic signals from the various sizes of side drilled holes to find equivalent flaws, determination of the size of the nonregular TOFD indications from the coarse grains, and experimental investigation of TOFD signals from coarse grain and shrinkage geometry to identify PWSCC signals were performed. From the computer simulation and experimental investigation results, it was possible to obtain the nonregular TOFD indications from the coarse grains in the alloy 690 penetration tube of RVHP; these nonregular indications may be classified as PWSCC. By comparing the computer simulation and experimental results, we were able to confirm a clear difference between the coarse grain signal and the PWSCC signal.

Prediction of Fretting Fatigue Life on 2024-T351 Al-alloy (2024-T351 알루미늄 합금판 프레팅 피로수명 예측)

  • Kwon, Jung-Ho;Hwang, Kyung-Jung
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.35 no.7
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    • pp.601-611
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    • 2007
  • Most of mechanically jointed aircraft structures are always encountered the fretting damages on the contact surfaces between two jointed structural members or at the edges of fastener holes. The partial slip and contact stresses associated with fretting contact can lead to severe reduction in service lifetime of aircraft structures. Thus a critical need exists for predicting fretting crack initiation in mechanically jointed aircraft structures, which requires characterizing both the near-surface mechanics and intimate relationship with fretting parameters. In this point of view, a series of fretting fatigue specimen tests for 2024-T351 Al-alloy, have been conducted to validate a mechanics-based model for predicting fretting fatigue life. And included in this investigaion were elasto-plastic contact stress analyses using commercial FEA code to quantify the stress and strain fields in subsurface to evaluate the fretting fatigue crack initiation.

Mechanistic Analysis of Pavement Damage and Performance Prediction Based on Finite Element Modeling with Viscoelasticity and Fracture of Mixtures

  • Rahmani, Mohammad;Kim, Yong-Rak;Park, Yong Boo;Jung, Jong Suk
    • Land and Housing Review
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    • v.11 no.2
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    • pp.95-104
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    • 2020
  • This study aims to explore a purely mechanistic pavement analysis approach where viscoelasticity and fracture of asphalt mixtures are considered to accurately predict deformation and damage behavior of flexible pavements. To do so, the viscoelastic and fracture properties of designated pavement materials are obtained through experiments and a fully mechanistic damage analysis is carried out using a finite element method (FEM). While modeling crack development can be done in various ways, this study uses the cohesive zone approach, which is a well-known fracture mechanics approach to efficiently model crack initiation and propagation. Different pavement configurations and traffic loads are considered based on three main functional classes of roads suggested by FHWA i.e., arterial, collector and local. For each road type, three different material combinations for asphalt concrete (AC) and base layers are considered to study damage behavior of pavement. A concept of the approach is presented and a case study where three different material combinations for AC and base layers are considered is exemplified to investigate progressive damage behavior of pavements when mixture properties and layer configurations were altered. Overall, it can be concluded that mechanistic pavement modeling attempted in this study could differentiate the performance of pavement sections due to varying design inputs. The promising results, although limited yet to be considered a fully practical method, infer that a few mixture tests can be integrated with the finite element modeling of the mixture tests and subsequent structural modeling of pavements to better design mixtures and pavements in a purely mechanistic manner.

Fluid Infiltration Effect on Breakdown Pressure in Laboratory Hydraulic Fracturing Tests

  • Diaz, Melvin B.;Jung, Sung Gyu;Lee, Gyung Won;Kim, Kwang Yeom
    • The Journal of Engineering Geology
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    • v.32 no.3
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    • pp.389-399
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    • 2022
  • Observations on the influence of the fluid infiltration on the breakdown pressure during laboratory hydraulic fracturing tests, along with an analysis of the applicability of the breakdown pressure prediction for cylindrical samples using Quasi-static and Linear Elastic Fracture Mechanics approaches were carried out. These approaches consider fluid infiltration through the so-called radius of fluid infiltration or crack radius, a parameter that is not a material property. Two sets of tests under pressurization rate controlled and injection rate controlled tests were used to evaluate the applicability of these methods. The difficulty of the estimation of the radius of fluid infiltration was solved by back calculating this parameter from an initial set of tests, and later, the obtained relationships were used to predict breakdown pressures for a second set of tests. The results showed better predictions for the injection rate than for the pressurization rate tests, with average errors of 3.4% and 18.6%, respectively. The larger error was attributed to differences in the testing conditions for the pressurization rate tests, which had different applied vertical pressures. On the other hand, for the tests carried out under constant injection rate, the Linear Elastic Fracture Mechanics solution reported lower errors compared to the Quasi-static solution, with values of 3% and 3.8%, respectively. Moreover, a sensitivity analysis illustrated the influence of the radius of fluid penetration or crack radius and the tensile strength on the breakdown pressure, suggesting a need for a careful estimation of these values. Then, the calculation of breakdown pressure considering fluid infiltration in cylindrical samples under triaxial conditions is possible, although larger data sets are desirable to validate and derive better relations.