• Title/Summary/Keyword: crack prediction

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Improvement to Crack Retardation Models Using ″Interactive Zone Concept″

  • Lee, Ouk-Sub;Chen, Zhi-Wei
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.4
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    • pp.72-77
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    • 2002
  • The load interaction effect can be best illustrated by the phenomenon of overload retardation. Some prediction methods for retardation are reviewed and the problems discussed in the present paper. The so-called under-load effect much of the retardation disappears if a very low level minimum stress follows the overload, is also of importance for a prediction model to work properly under random load spectrum. The concept of Interactive Zone (IZ) fully considering reversed plasticity during unloading was discussed. This IZ concept can be combined with existing models to derive some improved models that can naturally take account of the under-load effect. Some simulations by IZ improved models for test under complex load sequences including multiple overloads and both over/under loads are compared with test results. It is seen that the improvement by IZ concept greatly enhanced the ability of existing models to accommodate complex load interaction effects.

An improved regularized particle filter for remaining useful life prediction in nuclear plant electric gate valves

  • Xu, Ren-yi;Wang, Hang;Peng, Min-jun;Liu, Yong-kuo
    • Nuclear Engineering and Technology
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    • v.54 no.6
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    • pp.2107-2119
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    • 2022
  • Accurate remaining useful life (RUL) prediction for critical components of nuclear power equipment is an important way to realize aging management of nuclear power equipment. The electric gate valve is one of the most safety-critical and widely distributed mechanical equipment in nuclear power installations. However, the electric gate valve's extended service in nuclear installations causes aging and degradation induced by crack propagation and leakages. Hence, it is necessary to develop a robust RUL prediction method to evaluate its operating state. Although the particle filter(PF) algorithm and its variants can deal with this nonlinear problem effectively, they suffer from severe particle degeneracy and depletion, which leads to its sub-optimal performance. In this study, we combined the whale algorithm with regularized particle filtering(RPF) to rationalize the particle distribution before resampling, so as to solve the problem of particle degradation, and for valve RUL prediction. The valve's crack propagation is studied using the RPF approach, which takes the Paris Law as a condition function. The crack growth is observed and updated using the root-mean-square (RMS) signal collected from the acoustic emission sensor. At the same time, the proposed method is compared with other optimization algorithms, such as particle swarm optimization algorithm, and verified by the realistic valve aging experimental data. The conclusion shows that the proposed method can effectively predict and analyze the typical valve degradation patterns.

A methodology for remaining life prediction of concrete structural components accounting for tension softening effect

  • Murthy, A. Rama Chandra;Palani, G.S.;Iyer, Nagesh R.;Gopinath, Smitha
    • Computers and Concrete
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    • v.5 no.3
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    • pp.261-277
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    • 2008
  • This paper presents methodologies for remaining life prediction of plain concrete structural components considering tension softening effect. Non-linear fracture mechanics principles (NLFM) have been used for crack growth analysis and remaining life prediction. Various tension softening models such as linear, bi-linear, tri-linear, exponential and power curve have been presented with appropriate expressions. A methodology to account for tension softening effects in the computation of SIF and remaining life prediction of concrete structural components has been presented. The tension softening effects has been represented by using any one of the models mentioned above. Numerical studies have been conducted on three point bending concrete structural component under constant amplitude loading. Remaining life has been predicted for different loading cases and for various tension softening models. The predicted values have been compared with the corresponding experimental observations. It is observed that the predicted life using bi-linear model and power curve model is in close agreement with the experimental values. Parametric studies on remaining life prediction have also been conducted by using modified bilinear model. A suitable value for constant of modified bilinear model is suggested based on parametric studies.

A Study on the Prediction of Non-Propagating Behavior of Short Cracks (짧은 균열의 정류거동 예측에 관한 연구)

  • 한지원
    • Journal of the Korean Society of Safety
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    • v.9 no.1
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    • pp.161-164
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    • 1994
  • Computer aided unloading elastic compliance method was employed to measure the closure and the length of short cracks. The most significant factor that influences the fatigue growth behavior of short cracks is the crack closure Phenomenon. dc/dN-$\Delta$ $K_{eff}$ relationships of short cracks are found to coincide well with the corresponding long crack relationships. Non-propagating behavior of short cracks at notch root can be predicted from the crack opening SIF of short cracks, $K_{op}$ , and the growth equation of long cracks in Region I and II.n Region I and II.I.

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Study on the Fatigue Crack Initiation Life uncle]r 3-Dimensional Rough Contact (3차원 거친 접촉하에서의 피로균열 시작수명에 관한 연구)

  • 김태완;구영필;조용주
    • Tribology and Lubricants
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    • v.18 no.2
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    • pp.160-166
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    • 2002
  • In case of rough contact fatigue, the accurate calculation of surface tractions is essential to the prediction of crack initiation life. Accurate Surface tractions influencing shear stress amplitude can be obtained by contact analysis based on the morphology of contact surfaces. In this study, to simulate rough contact under sliding condition, gaussian rough surface generated numerically in the previous study was used and to calculate clack initiation life in the substrate, dislocation pileup theory was used.

A Study on Prediction $B_{\alpha}$ Life in Fatigue Crack Growth (피로균열 성장에서의 $B_{\alpha}$ 수명 예측에 관한 연구)

  • 류호석;장중순
    • Proceedings of the Korean Reliability Society Conference
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    • 2004.07a
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    • pp.161-166
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    • 2004
  • A method of estimating B$_{\alpha}$ life of crack growth is proposed based on the linear elastic fracture mechanic model. It is assumed that the coefficients in the Paris-Erdogan equation are random variables and their distributions are estimated by the method of 2-stage estimation from the fatigue crack growth data. A case study is also given. is also given.

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Development of a Rice Circulating Concurrent-flow Dryer(II) - Validation of Drying Simulation Model - (순환식 병류형 곡물건조기 개발(II) - 시뮬레이션모델의 검증 -)

  • Han, J.W.;Keum, D.H.;Kim, H.;Hong, S.J.
    • Journal of Biosystems Engineering
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    • v.32 no.5
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    • pp.309-315
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    • 2007
  • This study was performed to develop a simulation model of circulating concurrent-flow rice dryer. The simulation model consists of drying model, tempering model and crack prediction model. The drying and tempering models were developed based on mathematical analysis, and the crack prediction model was developed by thin layer drying tests. Rice drying tests were done with three replications by use of a pilot scale dryer of holding capacity of 700 kg. Experimental values for moisture content, rice temperature, rice crack, and drying energy were compared with predicted values by simulation model. The RMSEs of predicted moisture contents were ranged from 0.5807% (d.b.) to 1.1951% (d.b.). and the coefficients of determination were 0.9688 to 0.9812. The RMSEs of predicted rice temperatures at the exit of the drying chamber were 1.83 to $3.81^{\circ}C$ and the coefficients of determination were 0.8834 to 0.9482. The results for moisture contents and rice temperatures showed very good relationships between predicted values and experimental values. The RMSEs of predicted value of crack ratio were 0.4082 to 0.7967% and the coefficients of determination were 0.8742 to 0.9547.

Prediction of Fatigue Life using Extreme Statistics Analysis (표면미소균열의 극치통계해석을 이용한 피로수명예측)

  • Lee, Dong-U;Hong, Sun-Hyeok;Jo, Seok-Su;Ju, Won-Sik
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.9
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    • pp.1746-1752
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    • 2002
  • Fatigue fracture in machine components is produced by surface micro-crack from stress concentration area such as notch and material defect. It is difficult to predict the remaining fatigue lift of mechanical components because the surface micro-crack on critical area initiates and grows with statistical distribution. Plane bending fatigue tests were carried out on the plain specimen of Al 2024-T3 and the initiation and growth behavior of surface micro cracks were observed. The statistical distribution of surface length of multiple micro cracks and their maximum length were investigated. The maximum surface crack length distributions were analyzed on the basis of the statistics of extremes in order to examine the prediction of remaining life.

The Prediction Modelling on the Stress Intensity Factor of Two Dimensional Elastic Crack Emanating from the Hole Using Neural Network and Boundary element Method (신경회로망과 경계요소법을 이용한 원공에서 파생하는 2차원 탄성균열의 응력세기계수 예측 모델링)

  • Yun, In-Sik;Yi, Won
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.3
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    • pp.353-361
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    • 2001
  • Recently the boundary element method has been developed swiftly. The boundary element method is an efficient and accurate means for analysis of two dimensional elastic crack problems. This paper is concerned with the evaluation and the prediction of the stress intensity factor(SIF) for the crack emanating from the circular hole using boundary element method-neural network. The SIF of the crack emanating from the hole was calculated by using boundary element method. Neural network is used to evaluate and to predict SIF from the results of boundary element method. The organized neural network system (structure of four processing element) was learned with the accuracy 99%. The learned neural network system could be evaluated and predicted with the accuracy of 83.3% and 71.4% (in cases of SIF and virtual SIF). Thus the proposed boundary element method-neural network is very useful to estimate the SIF.

Prediction of Penetration and Break Fatigue Life of Surface Crack (표면크랙의 관통 및 파단 피로수명 예측)

  • 윤한용
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.16 no.8
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    • pp.1446-1450
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    • 1992
  • A method of prediction for the fatigue life of surface crack, that is, initial cracks grow and penetrate through the thickness, was presented in the previous study of the authors. Effects of parameters such as the initial crack depth, material factors, etc., for the life were also discussed. However, in the case of adapting the concept of LBB(Leak Before Break), the break fatigue life after the penetration of the thickness must be taken into account. Hence, a method to predict the break fatigue life is presented in this paper. Effects of the parameters for the break fatigue life are discussed and compared with the penetration fatigue life.