• Title/Summary/Keyword: crack intensity

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Fracture analysis and remaining life prediction of aluminium alloy 2014A plate panels with concentric stiffeners under fatigue loading

  • Murthy, A. Ramachandra;Mathew, Rakhi Sara;Palani, G.S.;Gopinath, Smitha;Iyer, Nagesh R.
    • Structural Engineering and Mechanics
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    • v.53 no.4
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    • pp.681-702
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    • 2015
  • Fracture analysis and remaining life prediction has been carried out for aluminium alloy (Al 2014A) plate panels with concentric stiffener by varying sizes and positions under fatigue loading. Tension coupon tests and compact tension tests on 2014A have been carried out to evaluate mechanical properties and crack growth constants. Domain integral technique has been used to compute the Stress intensity factor (SIF) for various cases. Generalized empirical expressions for SIF have been derived for various positions of stiffener and size. From the study, it can be concluded that the remaining life for stiffened panel for particular size and position can be estimated by knowing the remaining life of corresponding unstiffened panel.

A Study on Durability Characteristics of Automobile Clutch Diaphragm Spring Steel According to Heat-Treatment Condition (자동차 클러치용 다이아프램 스프링 강(50CrV4)의 열처리 조건에 따른 내구특성에 관한 연구)

  • 남욱희;이춘열;채영석;권재도;배용탁;우승완
    • Journal of the Korean Society for Precision Engineering
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    • v.17 no.2
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    • pp.137-143
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    • 2000
  • An automobile clutch diaphragm spring is operating in a closed clutch housing under high temperature and subject to high stress concentration in driving condition, which frequently causes cracks and fracture. The material of spring is required to possess sufficient fatigue strength and tenacity, which depend largely on the condition of tempering heat treatment. In this paper, specimens are made under a number of different tempering temperatures md tested to find the optimal tempering heat treatment condition. The experiments include the verification of microscopic structure, hardness, tensile strength, fatigue crack growth rate, stress intensity factor range and residual stress. Also, decarbonization, which occurs in actual heat treatment process, is measured and allowable decarbonization depth is studied by durability test.

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A Study on Fracture Criterion of PMMA Plates Having a V-Notch with an End Hole (단공 (端孔) V-노치가 있는 PMMA 판의 파괴기준에 관한 연구)

  • Choo, Won Chul;Cho, Sang Bong;Yun, Jon Do
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.10
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    • pp.865-873
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    • 2016
  • The aim of this study was to examine the validity of fracture criterion for PMMA plates that have a V-notch with an end hole. The predicted stress intensity factors and crack initiation angles by the fracture criterion based on the maximum circumferential stress and the novozhilov's criteria were compared with the experimental results. By increasing the radius of end hole, the differences of predicted stress intensity factors and experimental results increased, possibly due to the plastic zone size. The results indicated that when the radius of end hole is < 1 mm, the fracture criterion would be useful.

Temperature effects on brittle fracture in cracked asphalt concretes

  • Ayatollahi, Majid-Reza;Pirmohammad, Sadjad
    • Structural Engineering and Mechanics
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    • v.45 no.1
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    • pp.19-32
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    • 2013
  • Cracking at low temperatures is one of the frequently observed modes of failure in asphalt concretes. In this investigation, fracture tests were performed on cracked asphalt concrete subjected to pure mode I and pure mode II loading at different subzero temperatures. An improved semi-circular bend (SCB) specimen containing a vertical crack was used to conduct the experiments. The SCB specimens produced from the gyratory compacted cylindrical samples were compressively loaded, and critical stress intensity factors, $K_{If}$ and $K_{IIf}$, were then calculated using peak loads obtained from the tests. The experimental results showed that with decreasing the temperature, mode I and mode II critical stress intensity factors increased first but below a certain temperature they both decreased. It was also found that at a fixed temperature, the mode II fracture resistance of the asphalt concrete was higher than its mode I fracture resistance.

T-stress solutions for cracks in rectangular plates with multiple holes

  • Yu, Jackie;Wang, Xin;Tan, Choon-Lai
    • Structural Engineering and Mechanics
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    • v.26 no.5
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    • pp.557-568
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    • 2007
  • The elastic T-stress is increasingly being recognized as an important second parameter to the stress intensity factor for fracture and fatigue assessments. In this paper, the mutual or M-contour integral approach is employed in conjunction with the Boundary Element Method (BEM) to determine the numerical T-stress solutions for cracks in plates with multiple holes. The problems investigated include plates of infinite width with multiple holes at which single or double, symmetric cracks have grown from. Comparisons of these results are also made with the corresponding solutions of finite plates with a single hole. For completeness, stress intensity factor solutions for the cracked geometries analyzed are presented as well. These results will be useful for failure assessments using the two-parameter linear elastic fracture mechanics approach.

Fatigue Design of Bevel Gear for Automobile by Shot Peening (쇼트피닝에 의한 자동차용 베벨기어의 피로설계)

  • Lee, Dong-Sun;Cheong, Seong-Kyun
    • Transactions of the Korean Society of Automotive Engineers
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    • v.16 no.4
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    • pp.63-68
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    • 2008
  • The fatigue characteristics of bevel gear used for differential gear of automobile was investigated in this paper. From the A-N(Almen intensity-Number of fracture)curve of bevel gear it was shown that there was a specific time that have a maximum fatigue life. Optimal peening condition was 65m/s of project velocity and 8min of project time. Fatigue life was also investigated from the S-N curve between optimal peened specimen and unpeened specimen. Another very significant point is that the crack initiation of bevel gear by shot peening was generated in the subsurface from fractography. This paper shows that shot peening process tremendously improve fatigue characteristics of bevel gear.

Failure Analysis in Al 7075-T651 Alloy using X-ray Diffraction Technique (X-선 회절을 이용한 A1 7075-T651합금의 파손해소)

  • 오세욱;박수영;부명환
    • Journal of Ocean Engineering and Technology
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    • v.7 no.2
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    • pp.103-113
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    • 1993
  • X-ray diffraction analysis technique was used for the fatigue damage analysis and fatigue life prediction in Al 7075-T651 alloy. The tensile test, fatigue strength and fatigue crack propagation test with change of stress ratio were carried out. As a result, half-value breadth was increased with the plastic deformation in the specimen increasint at all test conditions. In particular, half-value breadth at the surface of the specimens fractured by fatigue was increased as stress intensity factor range and effective stress intensity factor range were increased. In addition, the good relationship between half-value breadty and diffraction pattern was shown.

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Application of Weight Function Method to Elliptical Arc Through Cracks at Mechanical Fastener Holes (기계적 체결홀에 존재하는 타원호형 관통균열에 대한 가중함수법의 적용)

  • Heo, Sung-Pil;Yang, Won-Ho;Chung, Ki-Hyun;Hyun, Cheol-Seung
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.304-310
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    • 2001
  • Cracks at mechanical fastener holes usually nucleate as elliptical comer cracks at the faying surface of the mechanical joints and grow as elliptical arc through cracks after penetrating the opposite surface. In this study mode I, II and III stress intensity factors at two surface points of elliptical arc through cracks at mechanical fastener holes are analyzed by applying weight function method. The weight function method for two dimensional mixed-mode problem is extended to three dimensional one and it is verified.

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Develpment of Automated Stress Intensity Factor Analysis System for Three-Dimensional Cracks (3차원 균열에 대한 자동화된 응력확대계수해석 시스템 개발)

  • 이준성
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.6
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    • pp.64-73
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    • 1997
  • 솔리드 모델러, 자동요소분할 기법, 4면체 특이요소, 응력확대계수의 해석 기능을 통합하여, 3차원 균열의 응력확대계수를 효율적으로 해석할 수 있는 시스템을 개발하였다. 균열을 포함하는 기하모델을 CAD 시스템을 이용하여 정의하고, 경계조건과 재료 물성치 및 절점밀도 분포를 기하모델에 직접 지정함으로써, 퍼지이론 에 의한 절점발생과 데로우니 삼각화법에 의한 요소가 자동으로 생성된다. 특히, 균열 근방에는 4면체 2차 특이요소를 생성시켰으며, 유한요소 해석을 위한 입력 데이터가 자동으로 작성되어 해석코드에 의한 응력 해석이 수행된다. 해석 후, 출력되는 변위를 이용하여 변위외삽법에 의한 응력확대계수가 자동적으로 계산되어 진다. 본 시스템의 효용성을 확인하기 위해, 인장력을 받는 평판내의 표면균열에 대해 해석하여 보았다.

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Defect Assessment for Integrity Evaluation of CANDU Pressure Tubes (CANDU 압력관 건전성평가를 위한 결함해석)

  • 김영진;석창성;박윤원
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.3
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    • pp.731-740
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    • 1995
  • The objective of this paper is to develop defect assessment technology for integrity evaluation of CANDU pressure tubes. In fracture mechanics analysis, three-dimensional and two-dimensional (line-spring model) finite element analyses were performed to obtain the stress intensity factor for axial and circumferential surface cracks. In leak before break (LBB) analysis, heat transfer analyses for through-wall cracks were performed by considering the cooling effect and the LBB application time was computed. It was shown that the analytical results obtained in this study provide less-conservative but accurate solution for defect assessment of CANDU pressure tubes.