• Title/Summary/Keyword: crack growth properties

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Influence of Stress Ratio of Elastic Waves Generated by Fatigue Crack Growth and Penetration in 6061 Aluminum Plates (6061알루미늄의 피로 균열 성장과 관통에 따른 탄성파의 응력비 영향)

  • Ahn Seok Hwan;Kim Jin Wook;Nam Ki Woo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.6 s.237
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    • pp.822-827
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    • 2005
  • The characteristics of elastic waves emanating from crack initiation and propagation in 6061 aluminum alloy subjected to fatigue loading with different stress ratio was investigated. The objective of this study is to determine the properties of the signals generated from each stage of fatigue crack growth. AS a crack propagates, substantial elastic wave occurred just prior to penetration. Then it decreased and the crack penetrated. The waveforms and their power spectra were found to be dependent on the different stress ratio associated with the signals. It is determined that high-frequency signal $0.5{\sim}0.75$ MHz is most likely emitted during crack propagation at peak load of fatigue cycle which release the highest energy. It is determined that 0.3 MHz is closely related to crack closure effect. The frequency peaks below 0.25 MHz may be attributed to fretting or hydraulic noise.

Reliability Estimation for Crack Growth Life of Turbine Wheel Using Response Surface (반응표면을 사용한 터빈 휠의 균열성장 수명에 대한 신뢰성 평가)

  • Jang, Byung-Wook;Park, Jung-Sun
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.40 no.4
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    • pp.336-345
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    • 2012
  • In crack growth life, uncertainties are caused by variance of geometry, applied loads and material properties. Therefore, the reliability estimation for these uncertainties is required to keep the robustness of calculated life. The stress intensity factors are the most important variable in crack growth life calculation, but its equation is hard to know for complex geometry, therefore they are processed by the finite element analysis which takes long time. In this paper, the response surface is considered to increase efficiency of the reliability analysis for crack growth life of a turbine wheel. The approximation model of the stress intensity factors is obtained by the regression analysis for FEA data and the response surface of crack growth life is generated for selected factors. The reliability analysis is operated by the Monte Carlo Simulation for the response surface. The results indicate that the response surface could reduce computations that need for reliability analysis for the turbine wheel, which is hard to derive stress intensity factor equation, successfully.

A Study on Characteristic of Probabilistic Distribution of Fatigue Fracture Toughness in SM20C steel (SM20C 강의 피로파괴인성치의 확률분포 특성에 관한 연구)

  • 오환교
    • Journal of the Korean Society of Safety
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    • v.12 no.3
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    • pp.3-9
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    • 1997
  • The strength of material is scattered owing to the inhomogenity of microstructure, in spite of the same material. Therefore, in order to design the mechanical structure with the reliability engineering, it is important to grasp the statistic nature of material strength. In this paper, effects of grain sizes for the statistical nature of the fatigue crack growth was discussed. And the statistical of mechanical properties was compared with statistical nature of the fatigue crack growth rate.

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Fatigue crack growth characteristics of nitrogen-alloyed type 347 stainless steel under operating conditions of a pressurized water reactor

  • Min, Ki-Deuk;Hong, Seokmin;Kim, Dae-Whan;Lee, Bong-Sang;Kim, Seon-Jin
    • Nuclear Engineering and Technology
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    • v.49 no.4
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    • pp.752-759
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    • 2017
  • The fatigue crack growth behavior of Type 347 (S347) and Type 347N (S347N) stainless steel was evaluated under the operating conditions of a pressurized water reactor (PWR). These two materials showed different fatigue crack growth rates (FCGRs) according to the changes in dissolved oxygen content and frequency. Under the simulated PWR conditions for normal operation, the FCGR of S347N was lower than that of S347 and insensitive to the changes in PWR water conditions. The higher yield strength and better corrosion resistance of the nitrogen-alloyed Type 347 stainless steel might be a main cause of slower FCGR and more stable properties against changes in environmental conditions.

Effect of PWHT and stress ratio on fatigue behavior of welded joints in steel (강용접부의 피로거동에 미치는 용접후열처리 및 응력비의 영향)

  • 김경수;임재규;정세희
    • Journal of Welding and Joining
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    • v.5 no.3
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    • pp.53-61
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    • 1987
  • Post weld heat treatment(PWHT) is usually carried out to remove the residual stress and to improve the microstructure and mechanical properties of welded joints. By the way, welding structure transformed owing to PWHT and reheating for repair loads the random cycles fatigue as offshore welding structure of constant low cycle fatigue as pressure vessel, and then, pre-existing flaws or cracks exist in a structural component and those cracks grow under cyclic loading. Therefore, the effects of PWHT and stress ratio on fatigue crack growth behaviors were studied on the three regions such as HAZ, sub-critical HAZ and deposit metal of welded joints in SM53 steel. Fatigue crack growth behavior of as-weld depended on microstructure and fatigue crack growth rate of HAZ was the lowest at eac region, but after PWHT it was somewhat higher than that of as-wel. In case of applying the stress($10kg/mm^2$) during PWHT, fatigue crack growth resistance tended to increase in the overall range of .DELTA.K.

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A Study on the Fatigue Strength Evaluation of Sintered Spur Gears (소결치차의 피로강도평가에 관한 연구)

  • Lyu, Sung-Ki;Katsmi, Inoue
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.8
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    • pp.106-112
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    • 1999
  • It is very important to have exact informations on the properties and characteristics of the sintered steel as a new material of machine elements. The bending fatigue tests are performed for the sintered steel bend specimens of various densities 6.6 to 7.0 g/$cm^3$ and the sintered spur gear to consisted of Fe-Cu-C. The fatigue test at a constant stress amplitude is performed by using an electrohydraulic servo-controlled pulsating tester. Consequently, the S-N curves are obtained. The fatigue strength S for fatigue life N of the specimen with the initial length of crack ai is simulated, and they are shown as N-S-A curves. This study investigate the crack growth characteristics by experiments and present crack growth simulation method for sintered gear

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A fracture mechanics evaluation on the fatigue crack propagation at spot welded aluminum joint in passenger car body (스폿용접된 자동차 차체용 알루미늄 박판의 피로균열진전의 파괴역학적 평가)

  • 박인덕;남기우;강석봉
    • Journal of Ocean Engineering and Technology
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    • v.11 no.3
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    • pp.20-28
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    • 1997
  • The fatigue crack propagation properties and fatigue life of two kinds of Al body panel for automobile were examined experimentally by using the plate specimen and the single spot welding specimen. The fatigue limit of spot welding specimens was lower than that of a plate specimen. The fatigue limit was similar in two kinds of spot welding specimen. The shape and size of crack propagation were observed and measured on beach mark of fracture surface. The crack propagation of surface crack specimen showed almost same tendency to that of a thick plate as almost semi-elliptical. In spot welding specimen, the fatigue crack occurred in inside surface of nugget area was almost semi-elliptical. The crack growth rate can be explained using equation of stress intensity factors.

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The Influence of Resin Mixture Ratio for the Use of Prepreg on the Fatigue Behavior Properties in FRMLs

  • Song, Sam-Hong;Kim, Cheol-Woong
    • International Journal of Precision Engineering and Manufacturing
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    • v.1 no.1
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    • pp.33-41
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    • 2000
  • Fiber reinforced metal laminates(FRMLs) were new type of hybrid materials. FRMLs consist of high strength metals(Al 5052-H34) and laminated fiber with structural adhesive bond. The effect of resin mixture ratios on the fatigue crack propagation behavior and mechanical properties of aramid fiber reinforced aluminum composites was investigated. The epoxy, diglycidylether of bisphenol A(DGEBA), was cured with methylene dianiline(MDA) with or without an accelerator(K-54). Eight kinds of resin mixture ratio were used for the experiment ; five kinds of FRMLs(1)(mixture of epoxy and curing agent) and three kinds of FRMLs(2)mixture of epoxy, curing agent and accelerator). The characteristic of fatigue crack propagation behavior and mechanical properties FRMLs(2) shows more effecting than that of FRMLs(1).

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A Study on Watertightness Effect of Waterproofing Admixture Mixed Redispersible (재유화형 분말수지계와 규산질계 혼합형 구체방수재의 방수효과에 관한 연구)

  • 김무한;오상근;배기선;박선규;김용로
    • Journal of the Korea Concrete Institute
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    • v.12 no.3
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    • pp.39-46
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    • 2000
  • This study is to investigate the watertightness properties of waterproofing admixture mixed redispersible polymer and siliceous powder. Series I deals with change in micro-structure of mortar by waterproofing admixture according to the water/cement ratios of 0.5, 0.6, 0.7 and 0.8 Crystal growth in micro-structure was observed through SEM to estimate on the watertightness effect of it. SeriesII deals with watertightness properties of waterproofing admixture on water permeability coefficient, crack restoration capacity and carbonation depth. SeriesII deals with watertightness properties of waterproofing admixture on water permeability coefficient, crack restoration capacity and carbonation depth. The result of this study can be summarized as follows. 1) Fluidity of mortar and concrete was increased by adding waterproofing admixture. 2) From observation through SEM. Crystals grew larger and denser in micro-structure as fiberic crystalization. 3) Waterproofing admixture is good watertightness properties in a level of high water/cement ratios and long limit of time. 4) Crack restoration capacity was appeared and durability was progressed by waterproofing admixture.

Variability of Fatigue Crack Initiation Life in Flux Cored Arc Welded API 2W Gr.50 Steel Joints

  • Sohn, Hye-Jeong;Kim, Seon-Jin
    • International Journal of Ocean System Engineering
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    • v.2 no.3
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    • pp.160-169
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    • 2012
  • Flux Cored Arc Welding (FCAW) is a common practice to join thick plates such as the structural members of large scale offshore structures and very large container ships. The objective of this study was to investigate the mechanical properties and variability of the fatigue crack initiation life in the flux cored arc welded API 2W Gr.50 steel joints typically applied to offshore structures with a focus on the effect of the materials in fatigue crack growth life from the notch root of a compact tension specimen. Offshore structural steel (API 2W Gr.50) plates (60-mm thick) were used to fabricate multi-path flux core arc welded butt welded joints to clearly consider fatigue fractures at the weld zone from the notch. Fatigue tests were performed under a constant amplitude cyclic loading of R = 0.4. The mean fatigue crack initiation life of the HAZ specimen was the highest among the base metal (BM), weld metal (WM), and heat affected zone (HAZ). In addition, the coefficient of variation was the highest in the WMl specimen. The variability of the short fatigue crack growth rates from the notch tips in the WM and HAZ specimens was higher than in BM.