• Title/Summary/Keyword: crack growth properties

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The Fatigue Crack Growth Behavior of Silicon Carbide Particles Reinforced Aluminun Metal Matrix Composites (SiC 입자 보강 Al 복합재료의 피로균열 진전거동)

  • 권재도;문윤배;김상태
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.19 no.1
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    • pp.122-131
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    • 1995
  • The research trends for metal matrix composites have been on basic mechanical properties, fatigue behavior after aging and fractographic observations. In this study, the fatigue crack initiation as well as the fatigue crack growth behavior and the fracture mechanism were investigated through observations of the fracture surface on silicon carbide particles reinforced aluminum metal matrix composites(SiCp/Al). Based on the fractographic study done by scanning electron microscope and replica, crack growth path model and fracture mechanism are presented. The mechanical properties, such as the tensile strength, yield strength and elongation of SiCp/Al composites are improved in a longitudinal direction, however, the fatigue life is shorter than the basic Al6061 alloys. From fractographic observations, it is found that the failure mode is ductile in basic Ai6061 alloys. And because some SiC particles were pulled out from the matrix and a few SiC particles could be seen on the fracture surface of SiCp/Al, crack growth paths are believed to follow the interface of the matrix and its particles.

Creep Crack Growth Properties of Low Pressure Turbine Rotor Steel under Constant Load and Ct

  • Jeong, Soon-Uk
    • International Journal of Precision Engineering and Manufacturing
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    • v.3 no.2
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    • pp.95-101
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    • 2002
  • The propagation rate(da/dt) prediction parameter and the microstructure properties of creep crack in domestic 3.3NiCrMov steel were investigated at 550$\^{C}$ by using 0.5" CT specimen under constant load(4090N) and constant Ct(300∼4000N/mhr) condition that was maintained during crack growth of 1mm distance. C* usually increased with crack length though load was reduced in order to maintain constant Ct value as crack growth and considerably showed the scatter band, but Ct depended on load line displacement rate and represented a good relation with da/dt. At constant toad and Ct region, crack growth slope was 0.900 and 0.844 each, in the other hand C* slope was 0.480. Fully coalesced area(FCA) ahead of crack tip was increased as Ct value increase to the critical value, and after that value FCA decreased. The average diameter ditribution of cavity in FCA showed the greatest value about 1.5 ㎛ when Ct=2000N/mhr. The increasing of Ct in FCA view point enlarged the size of damage area and the size reached to maximum 800 ㎛ when Ct=2000N/mhr.

A Study on Creep Crack Growth Properties of 308 SS for FFS Evaluation of High Temperature Components (고온설비의 FFS평가를 위한 308 스테인리스강의 크리프 균열성장 재료물성에 대한 연구)

  • Lee, Kyung-Yong;Baek, Un-Bong;Yoon, Kee-Bong
    • Journal of the Korean Society of Safety
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    • v.17 no.4
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    • pp.5-10
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    • 2002
  • For fitness-for-service evaluation of high temperature plant components with defects, crack growth life must be assessed properly as indicated in the recent draft of API 579 code. Type 308 stainless steel has been widely used as a field weld material in the petrochemical industry. In this study, creep crack data of type 308 stainless steel are collected and re-analyzed using $C_t$ as a characterizing fracture parameter. A unique da/dt versus $C_t$ relationship was obtained despite of difference of creep deformation constant of the reviewed materials and specimen geometry of the tested specimens. The obtained results can be employed for crack growth life assessment and fitness-for-service evaluation for the cracks in high temperature components. It is also argued that since the effect of creep properties and other material variability on the creep crack growth behavior would be minor the obtained model may be applied for most of the 308 stainless steels.

Surface crack growth behaviors of 304 stainless steel at elevated temperatures (304 스테인리스 鋼의 高溫에서의 表面균열 成長特性에 관한 硏究)

  • 서창민;신형섭;권영태
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.11 no.3
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    • pp.355-361
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    • 1987
  • Creep and fatigue tests were carried out on crack growth properties of small surface cracks in 304 stainless steel at 538.deg.C, 593.deg. C and 650.deg. C in air, by using small plate specimens with a small artificial pit. All the data of the crack growth rate per hour obtained in the present tests were correlated with the maximum stress intensity factor, so that the applicability of linear fracture mechanics to the crack growth of surface cracks at elevated temperature was investigated. In the creep test, relatiion of .sigma.$\^$n/.t$\_$f/=C is obtained between failure time and nominal stress at each temperature level, where n has the value of 11-14 depending on the temperature level. In the creep and fatigue crack growth properties of surface cracks at the elevated temperatures, the maximum stress intensity factor, $_{4}$$\_$max/, is some extent applicable parameter to describe the surface crack growth rate under the present experimental conditions. The crack growth rate per hour increases when the holding time decreases, and creep crack growth rate per hour becomes the lowest limit of crack growth rate per hour in this tests.

Fatigue crack growth properties of ceramic coated 1Cr-1Mo-0.25V steel (세라믹 코팅된 1Cr-1Mo-0.25V강의 피로균열성장 특성)

  • Seo, Chang-Min;Kim, Gyeong-Ryeol
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.21 no.10
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    • pp.1674-1682
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    • 1997
  • Fatigue tests were performed to investigate the effect of ceramic coatings as in TiN and TiCN on fatigue crack growth properties of ceramic coated 1Cr-1Mo-0.25V steel with different coating thickness in laboratory air conditions. The experimental results are described with respect to a Paris equation, da/dN=C(.DELTA.K)$^{m}$ , where the crack growth rate of coated specimens provided as similar growth rate as that of the uncoated specimen regardless of coating thickness. Furthermore, it was observed that the type of coating layer had virtually no effect on crack growth rate in the full region of stress intensity factor range. And it was also appeared that the final crack length of TiCN coated specimens was short compared to that of TiN coated, and the substrate specimens, in which it was inferred due to lowering the toughness of coated material from high hardness of TiCN coating layer itself.

Statistical Analysis of Fatigue Crack Growth Properties for Silicon Carbide Particles Reinforced Metal Matrix Composites ($SiCp/A\ell$ 6061 복합재료의 피로균열진전특성에 관한 통계학적 해석)

  • 권재도;문윤배;안정주
    • Transactions of the Korean Society of Automotive Engineers
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    • v.4 no.4
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    • pp.130-139
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    • 1996
  • The silicon carbide particles reinforced aluminium 6061($SiCp/A\ell$) composites are generally known have wild range of applications from automobiles to airospaces. But, by the results of existing study for $SiCp/A\ell$ composites, there are reports that the fatigue life of $SiCp/A\ell$ composites has improved than $A\ell$matrixes and has not improved then $A\ell$ matrixes. Consequently, in order to perform the reliable life prediction for $SiCp/A\ell$, the properties of probability distribution of fatigue crack initiation life & fracture life, crack growth length in constant number of cycles, crack growth rate in constant stress intensity factor range and m & C value in Paris's fatigue crack growth law and the estimation of statistical parameters have been evaluated by the statistics method.

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Experimental study on fatigue crack propagation of fiber metal laminates

  • Xie, Zonghong;Peng, Fei;Zhao, Tianjiao
    • Steel and Composite Structures
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    • v.17 no.2
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    • pp.145-157
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    • 2014
  • This study aimed to investigate the fatigue crack growth behavior of a kind of fiber metal laminates (FML) under four different stress levels. The FML specimen consists of three 2024-T3 aluminum alloy sheets and two layers of glass/epoxy composite lamina. Tensile-tensile cyclic fatigue tests were conducted on centrally notched specimen at four stress levels with various maximum values. A digital camera system was used to take photos of the propagating cracks on both sides of the specimens. Image processing software was adopted to accurately measure the length of the cracks on each photo. The test results show that: (1) a-N and da/dN-a curves of FML specimens can be divided into transient crack growth segment, steady state crack growth segment and accelerated crack growth segment; (2) compared to 2024-T3 aluminum alloy, the fatigue properties of FML are much better; (3) da/dN-${\Delta}K$ curves of FML specimens can be divided into fatigue crack growth rate decrease segment and fatigue crack growth rate increase segment; (3) the maximum stress level has a large influence on a-N, da/dN-a and da/dN-${\Delta}K$ curves of FML specimens; (4) the fatigue crack growth rate da/dN presents a nonlinear accelerated increasing trend to the maximum stress level; (5) the maximum stress level has an almost linear relationship with the stress intensity factor ${\Delta}K$.

Effect of Fully and Semi Austempering Treament on the Fatigue Properties of Ductile Cast Iron (완전 및 부분 오스템퍼링 처리가 구상흑연주철의 피로특성에 미치는 영향)

  • Lim Bok-kyu;Hwang Jung-gak;Kim Dong-Youl;Kim Min-gun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.29 no.3 s.234
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    • pp.462-469
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    • 2005
  • Single phase bainite structure which is obtained by the conventional austempering treatment reduces the ductility of ductile cast iron. Because of the reduction of ductility it is possible to worsen the fatigue properties. Therefore, semi austempered ductile iron which is treated from ${\alpha}+{\gamma}$ is prepared to investigate the static strength and fatigue properties in comparison with fully austempered ductile iron (is treated from ${\gamma}$). In spite of semi austempered ductile iron shows the $86{\%}$ increase of ductility. Also, semi austempered ductile iron shows the higher fatigue limit and lower fatigue crack growth rate as compared with fully austempered ductile iron. By the fractographical analysis, it is revealed that the ferrite obtained by semi austempering process brings about the plastic deformation(ductile striation) of crack tip and gives the prior path of crack propagation. The relatively low crack growth rate in semi austempered specimen is caused by above fractographical reasons.

Statistical Distribution of Fatigue Crack Growth Rate for Friction Stir Welded Joints of Al7075-T651 (Al7075-T651의 마찰교반용접된 접합부의 피로균열전파율의 통계적 분포)

  • Ahn, Seok-Hwan;Kim, Seon-Jin
    • Journal of Power System Engineering
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    • v.17 no.4
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    • pp.86-93
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    • 2013
  • This paper deals with the effects of driving force and material properties on statistical distribution of fatigue crack growth rate (FCGR) for the friction stir welded joints of Al 7075-T651 aluminum plate. In this work, the statistical probability distribution of fatigue crack growth rate was analyzed by using our previous constant stress intensity factor range controlled fatigue crack growth test data. As far as this study are concerned, the statistical probability distribution of fatigue crack growth rate for the friction stir welded (FSWed) joints was found to evaluate the variability of fatigue crack growth rate for base metal (BM), heat affected zone (HAZ) and weld metal (WM) specimens. The probability distribution of fatigue crack growth rate for FSWed joints was found to follow well log-normal distribution. The shape parameter of BM and HAZ was decreased with increasing the driving force, however, the shape parameter of WM was decreased and increased with increasing the driving force. The scale parameter of BM, HAZ and WM was increased with the driving force.

Assessment of Creep-Fatigue Crack Growth for a High Temperature Component (고온 기기의 크리프-피로 균열성장 평가)

  • Lee, Hyeong-Yeon;Kim, Jong-Bum;Lee, Jae-Han
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.264-268
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    • 2008
  • An assessment of creep-fatigue crack behavior is required to ensure the structural integrity for high temperature components such as fast breeder reactor structures or thermal power plant components operating at an elevated temperature. In this study, an evaluation of creep-fatigue crack growth has been carried out according to the French assessment guide of the RCC-MR A16 for austenitic stainless steel structures. The assessment procedures for creep-fatigue crack growth in the recent version of the A16 (2007 edition) have been changed considerably from the previous version (2002 edition) and the material properties (RCC-MR Appendix A3) have been changed as well. The impacts of those changes on creep-fatigue crack growth behavior are quantified from the assessments with a structural model. Finally the assessment results were compared with the observed images obtained from the structural tests of the same structural specimen.

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