• Title/Summary/Keyword: crack geometry

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Design Analysis and Field Try-out of Automotive Panel Dies (자동차 패널금형의 설계해석과 현장 트라이아웃)

  • 이종문;이한수;금영탁
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1998.06a
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    • pp.25-32
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    • 1998
  • This study suggested the practical method which can reduce the lead time of the field trial and design of the dies. The virtual manufacturing, with the die design is evaluated by computer analysis, reveals the impropriety of a design before making dies. Three methods for reducing the die making process occupying over 60% of the automotive development are like fellows : First, the crack virtually adjusting the blank holding force and draw bead force with a computer simulation. Second, the parts which can not remove the forming defects in spite of the adjustment of forming process parameters need to modify the part geometry or punch temporary shape. Third, the simulation before trial, field trial, and field trial simulation can be used effectively in the die design.

Contact Fracture behavior of Silicon Nitride Bilayer (질화규소 이층 층상재료의 접촉파괴거동)

  • Lee, Kee-Sung;Lee, Seung-Kun;Kim, Do-Kyung
    • Korean Journal of Materials Research
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    • v.8 no.4
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    • pp.293-298
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    • 1998
  • The fracture behavior of $Si_3N_4N$, coated $Si_3N_4N$-BN composite was studied by the Hertzian indentation technique. New types of contact-induced cracks were found, and it was confirmed that these cracks have cone crack geometry. Contact damage was distributed in the substrate layer, which can absorb energy, as well as in the coating layer, so the propagation of initiated cracks in the coating layer were suppressed.

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Research Strategy on Columnar Joint in South Korea (우리나라 주상절리에 대한 연구 전략)

  • Ahn, Kun Sang
    • Journal of the Korean earth science society
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    • v.35 no.7
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    • pp.501-517
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    • 2014
  • Based on a summary of the previous studies on columnar joints, this study presents research strategies and subjects to understand a formation of columnar joints, and its application in South Korea as follows; geometry of colonnade and entablature, formation mechanism and pattern change, surface morphology and internal structure, platy joint at the top and the bottom of columnar joints, crack patterns in drying starch-water slurries, using numerical models and computer graphics on joint formation, scale and geometry concerned with occurrence of volcanic rock, petrological and mineralogical study of the host rock. Additionally, more research is needed, such as deformation of column pattern during the hot state, secondary landform by alteration and weathering on the Earth's surface such as rock stream, tor and tafoni. This study will take an active role in research of columnar joint and the Cenozoic lava flow of South Korea. Results of this study will be useful to the activation of geotourism and geological field study.

Improved Biaxial Flexure Test (BFT) for Concrete with the Optimum Specimen Geometry (최적 시험체 형상을 고려한 개선된 콘크리트 등방휨인장강도 시험법)

  • Zi, Gooang-Seup;Kim, Ji-Hwan;Oh, Hong-Seob
    • Journal of the Korea Concrete Institute
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    • v.21 no.4
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    • pp.523-530
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    • 2009
  • For designing concrete structures, engineers are provided data from unidirectional flexure test in most cases. But real structural components such as pavements and deck panel are subjected to multiaxial stress throughout their body. Therefore, biaxial flexure test for concrete may be considered as a gage of the performance of concrete in service. In this paper, we propose the optimum biaixial flexture test (BFT) to measure the biaxial flexural strength of concrete. This method are an improved version of the ring-on-ring test which have been used extensively in the fields of ceramics and biomaterials. The optimum geometry of the test specimen was determined by using a three-dimensional finite element analysis. A series of test data obtained from the proposed test method is provided to show that the proposed optimum biaxial flexure test method can be used to identify the biaxial tensile strength of concrete.

Reliability analysis of reinforced concrete haunched beams shear capacity based on stochastic nonlinear FE analysis

  • Albegmprli, Hasan M.;Cevik, Abdulkadir;Gulsan, M. Eren;Kurtoglu, Ahmet Emin
    • Computers and Concrete
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    • v.15 no.2
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    • pp.259-277
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    • 2015
  • The lack of experimental studies on the mechanical behavior of reinforced concrete (RC) haunched beams leads to difficulties in statistical and reliability analyses. This study performs stochastic and reliability analyses of the ultimate shear capacity of RC haunched beams based on nonlinear finite element analysis. The main aim of this study is to investigate the influence of uncertainty in material properties and geometry parameters on the mechanical performance and shear capacity of RC haunched beams. Firstly, 65 experimentally tested RC haunched beams and prismatic beams are analyzed via deterministic nonlinear finite element method by a special program (ATENA) to verify the efficiency of utilized numerical models, the shear capacity and the crack pattern. The accuracy of nonlinear finite element analyses is verified by comparing the results of nonlinear finite element and experiments and both results are found to be in a good agreement. Afterwards, stochastic analyses are performed for each beam where the RC material properties and geometry parameters are assigned to take probabilistic values using an advanced simulating procedure. As a result of stochastic analysis, statistical parameters are determined. The statistical parameters are obtained for resistance bias factor and the coefficient of variation which were found to be equal to 1.053 and 0.137 respectively. Finally, reliability analyses are accomplished using the limit state functions of ACI-318 and ASCE-7 depending on the calculated statistical parameters. The results show that the RC haunched beams have higher sensitivity and riskiness than the RC prismatic beams.

An Experimental Study on Mode ll Fracture Toughness Determination of Rock (암석의 전단 파괴인성 측정에 관한 실험적 연구)

  • 윤정석;전석원
    • Tunnel and Underground Space
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    • v.13 no.1
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    • pp.64-75
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    • 2003
  • This study presents a newly suggested test method of Mode II fracture toughness measurement called "Punch Through Shear Test" which was originally proposed by Backers and Stephansson in 2001. The purpose of this study is to check the validity of the suggested testing method by performing Mode II fracture toughness tests for Daejeon Granite. In addition, the optimal specimen geometry for the testing and the relation between Mode II fracture toughness and confining pressure were also investigated. Fractured surface was observed to be very smooth with lots of rock debris which came off fracture surface which obviously implies that the surface was sheared off. This confirms that Mode II fracturing actually occurred. In addition, numerical analyses including continuum analysis, particle flow code analysis and crack propagation simulations were performed. Results of these numerical analyses indicated that the cracks occurred in the specimen were predominantly in Mode II and these cracks led to failure of the test specimen. From this investigation, it can be concluded that the newly suggested "Punch Through Shear Test" method provides a reliable means of determining the Mode II fracture toughness. fracture toughness.

A Study of Effects on Building for Cracks by Ground Vibration -Pusan Andesite- (지반진동이 건물의 균열에 미치는 영향에 관한 연구 -부산 안산암지역을 대상으로-)

  • 안명석;박종남;이영대
    • Journal of KSNVE
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    • v.9 no.6
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    • pp.1173-1179
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    • 1999
  • A study was made on crack developments of the nearly building due to rock blasting for road construction at the 623 Common Block near the rear side of the Gamchun Habor. The gelogy of the study area is composed of andesite, which belongs to the Kyungsang System of the Cretaceous Period. For 3 months of blasting events, the vibration velocity data were measured at the site just in front of the K freezing factory. The data were divided into 4 groups according to the period of blasting(i.e, DATA 1, DATA 2, DATA 3 and DATA 4), for deriving K and n values. As a result, DATA 1 shows that K and n were 83.3756 and -0.848, respectively, and then K and n were progressively increased in absolute values for the follow-up groups and the last DATA 4 shows K and n were 2980.4898 and -1.502, respectively. Such differences in K and n values may be due to partly : 1) variations geological characteristics, from the upper rather weathered, fisssuring soft rocks at the earlier stage less weathered and fissuring hard rocks at the later stage of blasting events, and 2) the geometry between the blasting and detecting points.Among the total count of 225 blasting events, the number exceeding the safety limits of 0.5cm/sec was 20(8.9% of the total), the maximum displacement detected at the crack gage was 0.25mm, the level of which is far less to cause the occurrence and development of any cracks to the K factory. Therefore, it was confirmed that there were no damages such as structural failure or safety problem to the building.

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Mismatch Limit Load Analyses for V-groove Welded Pipe with Through-wall Circumferential Defect in Centre of Weld (원주방향 관통균열이 용접부 중앙에 존재하는 V-그루브 맞대기 용접배관의 한계하중 해석)

  • Kim, Sang-Hyun;Han, Jae-Jun;Chung, Jin-Taek;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.11
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    • pp.1379-1386
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    • 2013
  • The present work reports the mismatch limit loads for a V-groove welded pipe for a circumferential crack using finite element (FE) analyses. To integrate the effect of groove angles on mismatch limit loads, one geometry-related slenderness parameter was modified by relevant geometric parameters including the groove angle, crack depth, and root opening based on plastic deformation patterns in the theory of plasticity. Circumferential through-wall cracks are located at the centre of the weldments with two different groove angles ($45^{\circ}$, $90^{\circ}$). With regard to the loading conditions, axial (longitudinal) tension and bending are applied for all cases. For the parent and weld metal, elastic-perfectly plastic materials are considered to simulate and analyze under- and over-matching conditions in plasticity. The overall results from the proposed solutions are found to be similar to the FE results.

Detection of Fatigue Damage in Aluminum Thin Plates with Rivet Holes by Acoustic Emission (리벳 구멍을 가진 알루미늄 박판구조의 피로손상 탐지를 위한 음향방출의 활용)

  • Kim, Jung-Chan;Kim, Sung-Jin;Kwon, Oh-Yang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.3
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    • pp.246-253
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    • 2003
  • The initiation and growth of short fatigue cracks in the simulated aircraft structure with a series of rivet holes was detected by acoustic emission (AE). The location and the size of short tracks were determined by AE source location techniques and the measurement with traveling microscope. AE events increased intermittently with the initiation and growth of short cracks to form a stepwise increment curve of cumulative AE events. For the precise determination of AE source locations, a region-of-interest (ROI) was set around the rivet holes based on the plastic zone size in fracture mechanics. Since the signal-to-noise ratio (SNR) was very low at this early stage of fatigue cracks, the accuracy of source location was also enhanced by the wavelet transform do-noising. In practice, the majority of AE signals detected within the ROI appeared to be noise from various origins. The results showed that the effort of structural geometry and SNR should be closely taken into consideration for the accurate evaluation of fatigue damage in the structure.

Automatic Mesh Generation System for FE Analysis of 3D Crack (3차원 균열의 유한요소해석을 위한 자동요소분할 시스템)

  • Lee, Ho-Jeong;Lee, Joon-Seong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.10 no.9
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    • pp.2183-2188
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    • 2009
  • This paper describes an automatic mesh generation system for finite element analysis of three-dimensional cracks. It is consisting of fuzzy knowledge processing, bubble meshing and solid geometry modeler. This novel mesh generation process consists of three sub-processes: (a) definition of geometric model, i.e. analysis model, (b) generation of bubbles, and (c) generation of elements. One of commercial solid modelers is employed for three-dimensional crack structures. Bubble is generated if its distance from existing bubble points is similar to the bubble spacing function at the point. The bubble spacing function is well controlled by the fuzzy knowledge processing. The Delaunay method is introduced as a basic tool for element generation. Practical performances of the present system are demonstrated through several mesh generations for 3D cracks.