• Title/Summary/Keyword: crack assessment

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Damage Tolerance Assessment for Fatigue-Critical Locations of Wing Structure of Aged Aircraft (장기운영 항공기 주익 구조물 피로임계부위의 손상허용평가)

  • Chun, Young-Cheol;Kim, Won-Cheol;Jin, Ji-Won;Chung, Tae-Jin;Kang, Ki-Weon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.41 no.2
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    • pp.129-136
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    • 2017
  • This study aims to assess the damage tolerance of the wing structure of aged aircraft with long-term service through the fatigue crack growth analysis and tests. For the fatigue-critical locations (FCL) W2 and W4 in the wing structure, the fatigue stress spectrum was derived based on a previous study. Thereafter, a crack propagation analysis for the FCLs was conducted using the commercial software $NASGRO^{TM}$. The algorithm for the fatigue stress spectrum was verified. Fatigue crack growth tests were then performed for two types of specimens: Type #1 was extracted from the wing structure of aged aircraft, and Type #2 was made of the same material as the wing structure. By comparing the experimental results of these specimens, we assessed the damage tolerance of the wing structure of aged aircraft with service time.

Assessment of Static Crack Resistance Behavior on Particulate Reinforced Composite for Solid Propellant (고체 추진용 입자강화 복합재의 정적 균열 저항 거동 평가)

  • Seo, Bohwi;Choi, Hoonseok;Kim, Jaehoon
    • Journal of the Korean Society of Propulsion Engineers
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    • v.18 no.5
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    • pp.29-34
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    • 2014
  • Particulate reinforced composite is composed of hard particles and polymer matrix. This material has been widely applied for engineering industry such as automobile, construction and aerospace. For the safe application, it is important to assess crack resistance behavior. Especially in aerospace industry, crack could cause significant problem when the material is used for solid rocket fuel. Therefore, it is inevitable to estimate the characteristics of the crack propagation. In this study, crack propagation tests were conducted using particulate reinforced composite under crosshead rate 2.54 mm/min in the range of temperature $-60^{\circ}C$ to $60^{\circ}C$. The strain contour of surface for specimen was generated using digital image correlation method.

Comparison of Crack Growth Test Results at Elevated Temperature and Design Code Material Properties for Grade 91 Steel (Grade 91 강의 고온 균열진전 실험 결과와 설계 물성치의 비교)

  • Lee, Hyeong-Yeon;Kim, Woo-Gon;Kim, Nak-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.1
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    • pp.27-35
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    • 2015
  • The material properties of crack growth models at an elevated temperature were derived from the results of numerous crack growth tests for Mod.9Cr-1Mo (ASME Grade 91) steel specimens under fatigue loading and creep loading at an elevated temperature. These crack growth models were needed for defect assessment under creep-fatigue loading. The mathematical crack growth rate models for fatigue crack growth (FCG) and creep crack growth (CCG) were determined based on the test results, and the models were compared with those of the French design code RCC-MRx to investigate the conservatism of the code. The French design code RCC-MRx provides an FCG model and a CCG model for Grade 91 steel in Section III Tome 6. It was shown that the FCG model of RCC-MRx is conservative, while the CCG model is non-conservative compared with the present test data. Thus, it was shown that further validation of the property was required. Mechanical strength tests and creep tests were also conducted, and the test results were compared with those of RCC-MRx.

A Study on Concrete Efflorescence Assessment using Hyperspectral Camera (초분광 카메라를 이용한 콘크리트 백화 평가에 관한 연구)

  • Kim, Byunghyun;Kim, Daemyung;Cho, Soojin
    • Journal of the Korean Society of Safety
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    • v.32 no.6
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    • pp.98-103
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    • 2017
  • In Korea, the guideline for the bridge safety inspection requests to assess surface degradation, including crack, efflorescence, spalling, and so on, for the rating of concrete bridges. Currently, the assessment of efflorescence is performed based on the visual inspection of expertized engineers, which may result in subjective inspection result. In this study, a novel method using a hyperspectral camera is proposed for objective and accurate assessment of concrete efflorescence. The hyperspectral camera acquires the light intensity for a number of continuous spectral bands of light for each pixel in an image, which makes the hyperspectral imaging technique provides more detailed information than a color camera that collects intensity for only three bands corresponding to RGB (red, green, and blue) colors. A stepwise assessment algorithm is proposed based on the spectral features to decompose efflorescence area from the inspected concrete area. The algorithm is tested in the laboratory test using two concrete specimens, one of which is dark colored with efflorescence on a surface while the other is bright concrete without efflorescence. The test shows high accuracy and applicability of the proposed efflorescence assessment using a hyperspectral camera.

Development of performance assessment criterion for structures of shield TBM tunnel (쉴드 TBM 터널의 구조물 성능 평가 기준 개발)

  • Seong, Joo-Hyun;Lee, Yu-Seok;Hong, Eun-Soo;Byun, Yo-Seph
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.17 no.5
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    • pp.553-561
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    • 2015
  • In this study, the performance assessment criterion for reasonable maintenance of shield TBM tunnel was presented. The performance assessment items such as crack, leakage, breakage, spalling, exfoliation/detachment, efflorescence, quality condition, exposure of steel, carbonation, faulting step, bolts condition, drainage condition, ground condition, contact section condition and conduit condition were selected by analyzing domestic and foreign performance assessment criterions and investigating segment lining deterioration cases through the site investigation and in-depth inspection analysis result on the shield TBM tunnel. In addition, the reasonable weight using AHP (Analytic Hierarchy Process) were estimated.

Model Tests for the Damage Assessment of Adjacent Buildings in Urban Excavation (흙막이굴착에 따른 인접건물의 손상평가에 대한 모형실험연구)

  • Kim, Hak-Moon;Hwang, Eui-Suk
    • Journal of the Korean Geotechnical Society
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    • v.23 no.10
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    • pp.121-131
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    • 2007
  • This study is to investigate the damage assessment of adjacent structures due to excavation in urban environment. Model tests were carried out for 2 story masonry building and frame structures in various shapes and locations. The damage level of adjacent structures were very differently estimated in accordance with the shape ratio (L/h) of structures, construction stages, and various locations. Therefore the most weak part (bay) of structure must be heavily instrumented and monitored in more details at early stage of constructions. The progressive crack development mechanism at various construction stages was revealed through model tests and crack size indicated more conservative side of damage level on the damage level graph.

Analysis for Defect Evaluation of Pipes in Nuclear Power Plant (원전 배관의 결함 평가를 위한 해석)

  • Lee, Joon-Seong
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.7
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    • pp.3121-3126
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    • 2013
  • The integrity evaluation of pipes in nuclear power plant are essential for the safety of reactor vessel, and integrity must be assured when flaws are found. Accurate stress intensity analyses and crack growth rate data of surface-cracked components are needed for reliable prediction of their fatigue life and fracture strengths. Fatigue design and life assessment are the essential technologies to design the structures such as pipe, industrial plant equipment and so on. The effect of crack spacing on stress intensity factor K values was studied using three-dimensional finite element method (FEM). For the case of cylinder under internal pressure, a significant increase in K values observed at the deepest point of the surface crack. Also, this paper describes the fatigue analysis for cracked structures submitted to bending loads.

Stress Fields Along Semi-Elliptical Interfacial Crack Front with Yield-Strength-Mismatch (항복강도 불일치 반타원 계면균열 선단에서의 응력장)

  • Choi, Ho-Seung;Lee, Hyung-Yil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.27 no.1
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    • pp.126-137
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    • 2003
  • Many research works have been performed on the J-T approach for elastic-plastic crack-tip stress fields in a variety of plane strain specimens. To generalize the validity of J-T method, further investigations are however needed fur more practical 3D structures than the idealized plane strain specimens. The present study deals mainly with 3D finite element (FE) modeling of welded plate and straight pipe, and accompanying elastic, elastic-plastic FE analyses. Manual 3D modeling is almost prohibitive, since the models contain semi-elliptical interfacial cracks which require singular elements. To overcome this kind of barrier, we develop a program generating the meshes fur semi-elliptical interfacial cracks. We then compare the detailed 3D FE stress fields to those predicted with J-T two parameters. The validity of J-T approach is thereby extended to 3D yield-strength-mismatched weld joints, and useful information is inferred fur the design or assessment of pipe welds.

Plastic Limit Loads for Through-Wall Cracked Pipes Using 3-D Finite Element Limit Analyses (3차원 유한요소 한계해석을 이용한 관통균열 배관의 소성한계하중)

  • Huh Nam-Su;Kim Young-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.5 s.248
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    • pp.568-575
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    • 2006
  • The present paper provides plastic limit load solutions of axial and circumferential through-wall cracked pipes based on detailed three-dimensional (3-D) finite element (FE) limit analysis using elastic-perfectly-plastic behavior. As a loading condition, axial tension, global bending moment, internal pressure, combined tension and bending and combined internal pressure and bending are considered for circumferential through-wall cracked pipes, while only internal pressure is considered for axial through-wall cracked pipes. Especially, more emphasis is given for through-wall cracked pipes subject to combined loading. Comparisons with existing solutions show a large discrepancy in short through-wall crack (both axial and circumferential) for internal pressure. In the case of combined loading, the FE limit analyses results show thickness effect on limit load solutions. Furthermore, the plastic limit load solution for circumferential through-wall cracked pipes under bending is applied to derive plastic $\eta\;and\;{\gamma}$-factor of testing circumferential through-wall cracked pipes to estimate fracture toughness. Being based on detailed 3-D FE limit analysis, the present solutions are believed to be meaningful fur structural integrity assessment of through-wall cracked pipes.

J-T Characterization of Stress Fields Along 3D Semi-Elliptical Interfacial Crack Front (J-T에 의한 3차원 반타원 계면균열선단 응력장의 기술)

  • Choi, Ho-Seung;Lee, Hyung-Yil
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.7
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    • pp.1250-1261
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    • 2002
  • Many research works have validated the J-T approach to elastic-plastic crack-tip stress fields in a variety of plane strain specimens. To generalize the validity of J-T method, further investigations are however needed for more practical 3D structures than the idealized plane strain specimens. In this work, we perform 3D finite element (FE) modeling of welded plate and straight pipe, and accompanying elastic, elastic-plastic FE analyses. Manual 3D modeling is almost prohibitive, since the models contain semi-elliptical interfacial cracks which require singular elements. To overcome this kind of barrier, we develop a program generating the meshes for semi-elliptical interfacial cracks. We then compare the detailed 3D FE stress fields to those predicted with J-T two parameters. Thereby we extend the validity of J-T application to 3D structures and infer some useful informations for the design or assessment of pipe welds.