• 펄프종이기술
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• 제29권3호
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• pp.69-81
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• 1997

Up to now 5 Voith Sulzer paper machines with multi-layer headbox and Gapfor-mer are sucessfully running on papckaging papers. Linerboard, testliner and corugating medium is produced in the basis weight range from 105 to 275 $g/m^2$ at machine speeds up to 900 m/min. The nest one, starting up in Oct. ｀96 in Germany, will be the world＇s fastest paper machine for packaging papers. The 5.6 m wide machine is designed for a maximum operating speed of 1200 m/min. Approx. 220.000 tons of corrugating medium and testliner based on 100% waste paper in the basis weight range from 90 to 160 $g/m^2$ will be produced each year. An expansion stage planned for the future is intended to increase annual output to 280.000 tons. This machine will not only be the fastest one for packaging papers, it also comprises all described innovative key components which are available today in order to fulfill growing demands of the future with regard to quality and productivity. The concept of this advanced machine is shown in Fig. 9.

• 한국포장학회지
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• 제5권1호
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• pp.13-20
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• 1999

Not only is it important that the physical properties of the paperboards be appropriate for the intended end use, but the proper arrangement of the component in the built-up board is essential for attaining the optimum moment of inertia and the maximum load-carrying ability in a box. It is known to be impossible to estimate the stress distribution and deflection pattern by experiments or theoretical analysis when the corrugated fiberboard get the bending force. This study was tried theoretical and finite element analysis to analyze structural strength characteristics of corrugated fiberboards. If the linerboard and corrugating medium of every corrugated fiberboards is made from the same material, the location of neutral axis comes close to inside liner in order of DMA, DM, DMB, SW and DW, and moment of inertia of area decreases in order of DMA, DMB, DW, DM and SW. With the finite element analysis, deflection of applied loads represented SW, DM, DMA, and TW in the order of their value.

• 한국포장학회지
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• 제11권1호
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• pp.41-46
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• 2005

For both economic and ecological reasons corrugated box manufacturers are seeking to produce acceptably strong boxes while using more recycled paper. This study was to develop hydrophilic coating agents in order to improve overall physical properties of recycled corrugated fiberboard liners. Two coating agents were developed and applied to 'S' corrugating medium. The results showed that compression strength of new liners, named 'S-A' and 'S-B', were increased significantly both standard humidity and high humidity environment and it was as much as 'SK' liner. New developed liners were also economically advantageous since new liners were estimated about one hundred fifty dollars per ton cheaper than SK liner. The study indicated that further work is needed on the coating technology and machine development.

• 펄프종이기술
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• 제44권2호
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• pp.67-73
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• 2012

Structural stability and shock absorption are important properties for corrugated board. In order to maintain structural stability, adhesive properties between top/bottom liners and corrugated medium are not only essential but also important for productivity and product quality. Borax has been an essential ingredient in corrugating adhesive solution. Borax increases viscosity, bonding between starchs and green adhesive bond. The objective of this research is to improving adhesive strength and viscosity stability by adding cross-linking agent instead of borax. Rheology and penetration of main starch gelatinization slurry were affected by borax addition level. Borax increased viscosity and decreased viscosity stability, while cross-linking additives increased viscosity stability and adhesive strength by anchoring effect.

• 펄프종이기술
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• 제39권3호
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• pp.1-11
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• 2007

To evaluate the quality of waste paper used for the manufacture of linerboard, the types of papers and foreign materials in compressed waste paper currently used were investigated. The recycled fibers were obtained from printing paper, newspaper, wrapping paper, white coated paperboard and corrugated container. Their fibers were observed by using a microscope, and the mechanical properties of the recycled papers manufactured from the recycled fibers were investigated. The compressed wastepaper was composed of 54% paperboard, 20% printing paper, and 20% newsprint. The content of foreign materials was about 4%, showing higher contents compared to 1% of foreign substances provided by Korea paper manufacturers' association. The types of foreign materials were various, which include vinyls, plastics, metals, woods, styrofoams, and cloths. Sound fibers were generally observed in the recycled fibers of printing papers and wrapping paper. The recycled fibers of white coated board, corrugated container and newsprint showed to be generally damaged. The whiteness of each recycled fiber were highly affected by pulp bleaching and ink-particle mixing conditions. The values of breaking length and burst index were lower than those for corrugating medium and liner board specified in KS. Although the anatomical characteristics of recycled fibers varied, their strengths appeared to be similar. This result may be explained by the use of non-deinked fiber.

• 펄프종이기술
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• 제48권3호
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• pp.51-56
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• 2016

The most widely used glue in a corrugator is starch, which is a natural polymer. This material needs thermal energy to achieve a binding force, so a heating section is installed in a corrugator. However, this heating section can cause quality problems in linerboards and corrugating medium and increase the production cost because of the high cost of fossil resources. Therefore, a new adhesive that provides the binding force at lower temperatures than the conventional one must be developed. In this study, SB-latex was selected as a co-adhesive and added to the starch solution. The addition of the SB-latex was determined based on the viscosity of the new adhesive. The adhesive strength and the drying energy reduction of a corrugated board were measured to evaluate the functionalities of the new adhesive. The addition of SB-latex was determined to be under 20% of the oven-dried starch based on the viscosity of the new adhesive. The adhesive strength was improved and the drying energy was reduced by applying the new adhesive.

• 펄프종이기술
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• 제44권3호
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• pp.49-55
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• 2012

Even though corrugated boards are the most common packaging materials for agricultural products, conventional corrugated boards are not able to maintain the freshness of agricultural products. In order to overcome the limitations of conventional corrugated boards, a new hybrid corrugated board-composed of linerboard, a corrugating medium, and non-woven fabric-was designed to possess antibacterial, high porous and shock-absorbing properties. In this study, we compared the physical properties of non-woven fabric to those of the base papers of conventional corrugated boards and developed a new adhesive system as a first step toward manufacturing the hybrid corrugated board. We found that the non-woven fabric, which had relatively high elongation, was applicable in the corrugated board process, and that the manufacturing conditions must be controlled in order to prevent the break of the non-woven fabric. The mixture of starch and styrene-butadiene (SB) latex showed high adhesive strength, but the addition level of SB latex should not exceed 30% in starch solution.